Production of silumins with highly dispersed inverted microstructure

Thermodynamic calculations of the structure of metal melts, processes of their crystallization and degassing in the eutectic reaction have been made. It is shown. That the main structural elements are nanocrystals, and hydrogen bubbles have a direct effect on the morphology of eutectic crystals and...

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Main Authors: E. I. Marukovich, V. Yu. Stetsenko
Format: Article
Language:English
Published: Belarusian National Technical University 2020-10-01
Series:Литьë и металлургия
Subjects:
Online Access:https://lim.bntu.by/jour/article/view/3229
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author E. I. Marukovich
V. Yu. Stetsenko
author_facet E. I. Marukovich
V. Yu. Stetsenko
author_sort E. I. Marukovich
collection DOAJ
description Thermodynamic calculations of the structure of metal melts, processes of their crystallization and degassing in the eutectic reaction have been made. It is shown. That the main structural elements are nanocrystals, and hydrogen bubbles have a direct effect on the morphology of eutectic crystals and the phase structuring process. Physical and chemical principles and mechanisms for modifying the microstructure of silumins have been developed. It has been found that the main processes affecting the modification of phase crystals are the intensity of coagulation of nanocrystals, refining from adsorbed oxygen and hydrogen atoms, and preventing the release of hydrogen bubbles on eutectic crystals. Environmentally safe methods of casting silumins with highly dispersed inverted microstructure are developed, based on mixing of liquid metal and liquid-hard alloy, accelerated hardening and structural-hereditary modification. Antifriction silumin has been developed, which in terms of friction wear resistance exceeds and replaces industrial aluminium and tin bronzes, but is cheaper and lighter in 2–3 times. Universal silumin modifiers for steel, bronze, cast iron, brass have been developed. Devices and crystallizers with a flood-jet cooling system have been developed, which are 2–3 times more effective than normal ones. Experimental-industrial casting section for production of solid and hollow billets from silumins with highly dispersed inverted microstructure has been created. These pieces are supplied to more than 100 industrial enterprises of Belarus, Russia, Korea and Ukraine.
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spelling doaj-art-cc68d4a738d74b71a55e5d3d845d24c82025-08-04T16:50:35ZengBelarusian National Technical UniversityЛитьë и металлургия1683-60652414-04062020-10-0103233010.21122/1683-6065-2020-3-23-303129Production of silumins with highly dispersed inverted microstructureE. I. Marukovich0V. Yu. Stetsenko1Institute of Technology of Metals of National Academy of Sciences of BelarusInstitute of Technology of Metals of National Academy of Sciences of BelarusThermodynamic calculations of the structure of metal melts, processes of their crystallization and degassing in the eutectic reaction have been made. It is shown. That the main structural elements are nanocrystals, and hydrogen bubbles have a direct effect on the morphology of eutectic crystals and the phase structuring process. Physical and chemical principles and mechanisms for modifying the microstructure of silumins have been developed. It has been found that the main processes affecting the modification of phase crystals are the intensity of coagulation of nanocrystals, refining from adsorbed oxygen and hydrogen atoms, and preventing the release of hydrogen bubbles on eutectic crystals. Environmentally safe methods of casting silumins with highly dispersed inverted microstructure are developed, based on mixing of liquid metal and liquid-hard alloy, accelerated hardening and structural-hereditary modification. Antifriction silumin has been developed, which in terms of friction wear resistance exceeds and replaces industrial aluminium and tin bronzes, but is cheaper and lighter in 2–3 times. Universal silumin modifiers for steel, bronze, cast iron, brass have been developed. Devices and crystallizers with a flood-jet cooling system have been developed, which are 2–3 times more effective than normal ones. Experimental-industrial casting section for production of solid and hollow billets from silumins with highly dispersed inverted microstructure has been created. These pieces are supplied to more than 100 industrial enterprises of Belarus, Russia, Korea and Ukraine.https://lim.bntu.by/jour/article/view/3229crystallizationmodificationnanocrystalscastingmeltinverted microstructureantifriction silumineutectic
spellingShingle E. I. Marukovich
V. Yu. Stetsenko
Production of silumins with highly dispersed inverted microstructure
Литьë и металлургия
crystallization
modification
nanocrystals
casting
melt
inverted microstructure
antifriction silumin
eutectic
title Production of silumins with highly dispersed inverted microstructure
title_full Production of silumins with highly dispersed inverted microstructure
title_fullStr Production of silumins with highly dispersed inverted microstructure
title_full_unstemmed Production of silumins with highly dispersed inverted microstructure
title_short Production of silumins with highly dispersed inverted microstructure
title_sort production of silumins with highly dispersed inverted microstructure
topic crystallization
modification
nanocrystals
casting
melt
inverted microstructure
antifriction silumin
eutectic
url https://lim.bntu.by/jour/article/view/3229
work_keys_str_mv AT eimarukovich productionofsiluminswithhighlydispersedinvertedmicrostructure
AT vyustetsenko productionofsiluminswithhighlydispersedinvertedmicrostructure