WASHING UP OF SEPARATE COATINGS IN MANUFACTURING CASES FROM ALUMINUM ALLOYS BY PRESSURE CASTING

The article presents the results of research of the influence of technological modes of injection molding of aluminum alloys, such as the pressing speed, molding time in a mold, the method of depositing a separation coating on the mold surface and the composition of the lubricant on the erosion resi...

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Main Authors: A. A. Pivovarchyk, A. M. Mikhaltsov
Format: Article
Language:English
Published: Belarusian National Technical University 2018-04-01
Series:Литьë и металлургия
Subjects:
Online Access:https://lim.bntu.by/jour/article/view/2190
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author A. A. Pivovarchyk
A. M. Mikhaltsov
author_facet A. A. Pivovarchyk
A. M. Mikhaltsov
author_sort A. A. Pivovarchyk
collection DOAJ
description The article presents the results of research of the influence of technological modes of injection molding of aluminum alloys, such as the pressing speed, molding time in a mold, the method of depositing a separation coating on the mold surface and the composition of the lubricant on the erosion resistance of the separation coatings. It is established that the pressing speed is most significant from the factors that influence the thickness of the lubricating layer forming on the working surface of the mold. When using water-based coatings, the thickness of the separation coating layer on the mold surface is reduced from 19,0 to 3,2 mm; for fatty separation coatings with a powder filler from 40,0 to 7,0 mm. It was also found that the minimum thickness of the lubricating layer of the separation coating is observed in the gate area and is in the range from 1,2 to 1,7 mm for the investigated water-emulsion separation coatings and 6,0 to 11,0 mm for fatty greases. It is shown that when the separation coatings are applied by a mechanized method, the thickness of the lubricating layer is 2,0–2,2 times lower than when applying lubricant manually.
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issn 1683-6065
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publishDate 2018-04-01
publisher Belarusian National Technical University
record_format Article
series Литьë и металлургия
spelling doaj-art-f3e18f656e6544f6b1f60e08ea7ff5c32025-08-04T16:50:33ZengBelarusian National Technical UniversityЛитьë и металлургия1683-60652414-04062018-04-0101788310.21122/1683-6065-2018-1-78-832170WASHING UP OF SEPARATE COATINGS IN MANUFACTURING CASES FROM ALUMINUM ALLOYS BY PRESSURE CASTINGA. A. Pivovarchyk0A. M. Mikhaltsov1Yanka Kupala State University of GrodnoBelarusian National Technical UniversityThe article presents the results of research of the influence of technological modes of injection molding of aluminum alloys, such as the pressing speed, molding time in a mold, the method of depositing a separation coating on the mold surface and the composition of the lubricant on the erosion resistance of the separation coatings. It is established that the pressing speed is most significant from the factors that influence the thickness of the lubricating layer forming on the working surface of the mold. When using water-based coatings, the thickness of the separation coating layer on the mold surface is reduced from 19,0 to 3,2 mm; for fatty separation coatings with a powder filler from 40,0 to 7,0 mm. It was also found that the minimum thickness of the lubricating layer of the separation coating is observed in the gate area and is in the range from 1,2 to 1,7 mm for the investigated water-emulsion separation coatings and 6,0 to 11,0 mm for fatty greases. It is shown that when the separation coatings are applied by a mechanized method, the thickness of the lubricating layer is 2,0–2,2 times lower than when applying lubricant manually.https://lim.bntu.by/jour/article/view/2190erosion resistancelubricationseparation coatingmoldaluminum meltcastingsprayerthickness gauge
spellingShingle A. A. Pivovarchyk
A. M. Mikhaltsov
WASHING UP OF SEPARATE COATINGS IN MANUFACTURING CASES FROM ALUMINUM ALLOYS BY PRESSURE CASTING
Литьë и металлургия
erosion resistance
lubrication
separation coating
mold
aluminum melt
casting
sprayer
thickness gauge
title WASHING UP OF SEPARATE COATINGS IN MANUFACTURING CASES FROM ALUMINUM ALLOYS BY PRESSURE CASTING
title_full WASHING UP OF SEPARATE COATINGS IN MANUFACTURING CASES FROM ALUMINUM ALLOYS BY PRESSURE CASTING
title_fullStr WASHING UP OF SEPARATE COATINGS IN MANUFACTURING CASES FROM ALUMINUM ALLOYS BY PRESSURE CASTING
title_full_unstemmed WASHING UP OF SEPARATE COATINGS IN MANUFACTURING CASES FROM ALUMINUM ALLOYS BY PRESSURE CASTING
title_short WASHING UP OF SEPARATE COATINGS IN MANUFACTURING CASES FROM ALUMINUM ALLOYS BY PRESSURE CASTING
title_sort washing up of separate coatings in manufacturing cases from aluminum alloys by pressure casting
topic erosion resistance
lubrication
separation coating
mold
aluminum melt
casting
sprayer
thickness gauge
url https://lim.bntu.by/jour/article/view/2190
work_keys_str_mv AT aapivovarchyk washingupofseparatecoatingsinmanufacturingcasesfromaluminumalloysbypressurecasting
AT ammikhaltsov washingupofseparatecoatingsinmanufacturingcasesfromaluminumalloysbypressurecasting