Force Analysis of Material Movement in a Horizontal Mixer of a Hydrolytic Chamber: a Case Study of Soybean Meal Processing
The paper addresses the increasing demand for plant-based protein in the compound feed industry. It emphasizes the role of grain legumes; particularly soy; one of the most protein-rich crops; as a primary feed protein source. Analytical studies have identified key strategies for developing a univers...
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| Format: | Article |
| Language: | Russian |
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Federal Scientific Agroengineering Centre VIM
2025-03-01
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| Series: | Сельскохозяйственные машины и технологии |
| Subjects: | |
| Online Access: | https://www.vimsmit.com/jour/article/view/639 |
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| author | M. G. Zagoruiko M. E. Belyshkina I. A. Bashmakov A. M. Maradudin |
| author_facet | M. G. Zagoruiko M. E. Belyshkina I. A. Bashmakov A. M. Maradudin |
| author_sort | M. G. Zagoruiko |
| collection | DOAJ |
| description | The paper addresses the increasing demand for plant-based protein in the compound feed industry. It emphasizes the role of grain legumes; particularly soy; one of the most protein-rich crops; as a primary feed protein source. Analytical studies have identified key strategies for developing a universal compound feed production line that integrates high-protein ingredients derived from soybean meal. To enhance protein digestibility and biological value; extruded soybean meal undergoes enzymatic hydrolysis in a continuous horizontal mixer. Additionally; the paper describes material movement within a hydrolytic chamber equipped with a screw-driven working unit. (Research purpose) The primary objective of the study is to conduct a force analysis of material movement in a horizontal screw mixer to determine the optimal structural and operational parameters of the hydrolytic chamber. (Materials and methods) The analysis focuses on the system of forces acting on a material particle resting on the helical surface of a horizontal screw and pressed against the inner wall of the casing. (Results and discussion) By projecting all active and assumed inertial forces acting on a material particle; a system of equations was derived. The study found that the power required to drive the screw shaft depends on multiple factors; including the condition of the screw and casing surfaces; particle mass; screw geometry; polar coordinates defining the particle’s position within the screw; and the kinematic parameters of its rotational motion. (Conclusions) The developed mathematical model of material movement; which accounts for the physical and mechanical properties of the material and the geometry of its flow; facilitates the selection of optimal structural and operational parameters for the mixer. This ensures efficient material transport during the design process. |
| format | Article |
| id | doaj-art-e814b7bf8ec74b52aaa5a62d34e63444 |
| institution | Matheson Library |
| issn | 2073-7599 |
| language | Russian |
| publishDate | 2025-03-01 |
| publisher | Federal Scientific Agroengineering Centre VIM |
| record_format | Article |
| series | Сельскохозяйственные машины и технологии |
| spelling | doaj-art-e814b7bf8ec74b52aaa5a62d34e634442025-08-04T10:24:39ZrusFederal Scientific Agroengineering Centre VIMСельскохозяйственные машины и технологии2073-75992025-03-01191354010.22314/2073-7599-2025-19-1-35-40564Force Analysis of Material Movement in a Horizontal Mixer of a Hydrolytic Chamber: a Case Study of Soybean Meal ProcessingM. G. Zagoruiko0M. E. Belyshkina1I. A. Bashmakov2A. M. Maradudin3Federal Scientific Agroengineering Centre VIMFederal Scientific Agroengineering Centre VIMFederal Scientific Agroengineering Centre VIMSaratov State University of Genetics; Biotechnology and Engineering named after N.I. VavilovThe paper addresses the increasing demand for plant-based protein in the compound feed industry. It emphasizes the role of grain legumes; particularly soy; one of the most protein-rich crops; as a primary feed protein source. Analytical studies have identified key strategies for developing a universal compound feed production line that integrates high-protein ingredients derived from soybean meal. To enhance protein digestibility and biological value; extruded soybean meal undergoes enzymatic hydrolysis in a continuous horizontal mixer. Additionally; the paper describes material movement within a hydrolytic chamber equipped with a screw-driven working unit. (Research purpose) The primary objective of the study is to conduct a force analysis of material movement in a horizontal screw mixer to determine the optimal structural and operational parameters of the hydrolytic chamber. (Materials and methods) The analysis focuses on the system of forces acting on a material particle resting on the helical surface of a horizontal screw and pressed against the inner wall of the casing. (Results and discussion) By projecting all active and assumed inertial forces acting on a material particle; a system of equations was derived. The study found that the power required to drive the screw shaft depends on multiple factors; including the condition of the screw and casing surfaces; particle mass; screw geometry; polar coordinates defining the particle’s position within the screw; and the kinematic parameters of its rotational motion. (Conclusions) The developed mathematical model of material movement; which accounts for the physical and mechanical properties of the material and the geometry of its flow; facilitates the selection of optimal structural and operational parameters for the mixer. This ensures efficient material transport during the design process.https://www.vimsmit.com/jour/article/view/639feed vegetable proteinsoybean mealfermentationhydrolysatehydrolytic chamberhorizontal mixerscrewparticleforcescoordinate systems |
| spellingShingle | M. G. Zagoruiko M. E. Belyshkina I. A. Bashmakov A. M. Maradudin Force Analysis of Material Movement in a Horizontal Mixer of a Hydrolytic Chamber: a Case Study of Soybean Meal Processing Сельскохозяйственные машины и технологии feed vegetable protein soybean meal fermentation hydrolysate hydrolytic chamber horizontal mixer screw particle forces coordinate systems |
| title | Force Analysis of Material Movement in a Horizontal Mixer of a Hydrolytic Chamber: a Case Study of Soybean Meal Processing |
| title_full | Force Analysis of Material Movement in a Horizontal Mixer of a Hydrolytic Chamber: a Case Study of Soybean Meal Processing |
| title_fullStr | Force Analysis of Material Movement in a Horizontal Mixer of a Hydrolytic Chamber: a Case Study of Soybean Meal Processing |
| title_full_unstemmed | Force Analysis of Material Movement in a Horizontal Mixer of a Hydrolytic Chamber: a Case Study of Soybean Meal Processing |
| title_short | Force Analysis of Material Movement in a Horizontal Mixer of a Hydrolytic Chamber: a Case Study of Soybean Meal Processing |
| title_sort | force analysis of material movement in a horizontal mixer of a hydrolytic chamber a case study of soybean meal processing |
| topic | feed vegetable protein soybean meal fermentation hydrolysate hydrolytic chamber horizontal mixer screw particle forces coordinate systems |
| url | https://www.vimsmit.com/jour/article/view/639 |
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