Retractable Wireless Charging Windings for Inspection Robots

Limited battery life compromises the usability of inspection and operation robots in hazardous environments such as nuclear sites under decommissioning. Both manually replacing the batteries and installing charging bays may be infeasible. Inductive wireless power transfer is a possible solution to d...

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Main Authors: Mohd Norhakim Bin Hassan, Simon Watson, Cheng Zhang
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/12/6530
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author Mohd Norhakim Bin Hassan
Simon Watson
Cheng Zhang
author_facet Mohd Norhakim Bin Hassan
Simon Watson
Cheng Zhang
author_sort Mohd Norhakim Bin Hassan
collection DOAJ
description Limited battery life compromises the usability of inspection and operation robots in hazardous environments such as nuclear sites under decommissioning. Both manually replacing the batteries and installing charging bays may be infeasible. Inductive wireless power transfer is a possible solution to deliver power through barriers such as reinforced concrete walls without physical contact. However, when requiring decent power (e.g., 100 W) to be transmitted over longer distances, the exaggerated dimensions of transmitting and receiving coils restrain the integrations with mobile robots. In this paper, a novel retractable design of the coil used in an inductive wireless power charging system is proposed, proving the minor deformation of the winding shape does not affect the transmission efficiency. A prototype with 5× size compression is implemented and tested. It successfully transmits 116.5 W over a distance of 1 m with 68.72% energy efficiency. The principle can be applied to a wide range of mobile platforms with a limited payload area where remote power is needed.
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series Applied Sciences
spelling doaj-art-e241a2a3c6b94c75b6123d622c22dee62025-06-25T13:25:07ZengMDPI AGApplied Sciences2076-34172025-06-011512653010.3390/app15126530Retractable Wireless Charging Windings for Inspection RobotsMohd Norhakim Bin Hassan0Simon Watson1Cheng Zhang2Department of Electrical and Electronic Engineering, Faculty of Science and Engineering, University of Manchester, Oxford Road, Manchester M13 9PL, UKDepartment of Electrical and Electronic Engineering, Faculty of Science and Engineering, University of Manchester, Oxford Road, Manchester M13 9PL, UKDepartment of Electrical and Electronic Engineering, Faculty of Science and Engineering, University of Manchester, Oxford Road, Manchester M13 9PL, UKLimited battery life compromises the usability of inspection and operation robots in hazardous environments such as nuclear sites under decommissioning. Both manually replacing the batteries and installing charging bays may be infeasible. Inductive wireless power transfer is a possible solution to deliver power through barriers such as reinforced concrete walls without physical contact. However, when requiring decent power (e.g., 100 W) to be transmitted over longer distances, the exaggerated dimensions of transmitting and receiving coils restrain the integrations with mobile robots. In this paper, a novel retractable design of the coil used in an inductive wireless power charging system is proposed, proving the minor deformation of the winding shape does not affect the transmission efficiency. A prototype with 5× size compression is implemented and tested. It successfully transmits 116.5 W over a distance of 1 m with 68.72% energy efficiency. The principle can be applied to a wide range of mobile platforms with a limited payload area where remote power is needed.https://www.mdpi.com/2076-3417/15/12/6530magnetic resonant coupling inductivewireless power transfermid-sized mobile robotsmechatronics
spellingShingle Mohd Norhakim Bin Hassan
Simon Watson
Cheng Zhang
Retractable Wireless Charging Windings for Inspection Robots
Applied Sciences
magnetic resonant coupling inductive
wireless power transfer
mid-sized mobile robots
mechatronics
title Retractable Wireless Charging Windings for Inspection Robots
title_full Retractable Wireless Charging Windings for Inspection Robots
title_fullStr Retractable Wireless Charging Windings for Inspection Robots
title_full_unstemmed Retractable Wireless Charging Windings for Inspection Robots
title_short Retractable Wireless Charging Windings for Inspection Robots
title_sort retractable wireless charging windings for inspection robots
topic magnetic resonant coupling inductive
wireless power transfer
mid-sized mobile robots
mechatronics
url https://www.mdpi.com/2076-3417/15/12/6530
work_keys_str_mv AT mohdnorhakimbinhassan retractablewirelesschargingwindingsforinspectionrobots
AT simonwatson retractablewirelesschargingwindingsforinspectionrobots
AT chengzhang retractablewirelesschargingwindingsforinspectionrobots