Machine Learning Modeling of Foam Concrete Performance: Predicting Mechanical Strength and Thermal Conductivity from Material Compositions

This study investigates the quantitative relationship between material composition and the performance of foam concrete based on 170 validated experimental datasets extracted from the existing literature. The statistical approach combined with machine learning modeling was employed to systematically...

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Main Authors: Leifa Li, Wangwen Sun, Askar Ayti, Wangping Chen, Zhuangzhuang Liu, Lauren Y. Gómez-Zamorano
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/13/7125
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author Leifa Li
Wangwen Sun
Askar Ayti
Wangping Chen
Zhuangzhuang Liu
Lauren Y. Gómez-Zamorano
author_facet Leifa Li
Wangwen Sun
Askar Ayti
Wangping Chen
Zhuangzhuang Liu
Lauren Y. Gómez-Zamorano
author_sort Leifa Li
collection DOAJ
description This study investigates the quantitative relationship between material composition and the performance of foam concrete based on 170 validated experimental datasets extracted from the existing literature. The statistical approach combined with machine learning modeling was employed to systematically analyze and predict key performance indicators. Pearson correlation analysis was used to identify the parameters affecting mechanical and thermal properties. The analysis revealed that the water-to-cement ratio (W/C) and cement content were the most influential factors for mechanical properties, while density and the coarse-to-fine aggregate ratio (Cag/Fag) had the greatest impact on thermal conductivity. To overcome the limitations of traditional empirical models in capturing complex nonlinear relationships, a predictive framework with eight machine learning algorithms was established. Among these, Neural Network Regression exhibited the highest accuracy for mechanical property prediction, with a coefficient of determination of R<sup>2</sup> = 0.987 for compressive strength and R<sup>2</sup> = 0.932 for flexural strength. For thermal conductivity, support vector regression achieved the best predictive performance with R<sup>2</sup> = 0.933. Error analysis demonstrated significant differences in prediction accuracy across performance indicators: compressive strength was the easiest to predict, followed by flexural strength, while thermal conductivity was the most challenging. Based on practical engineering requirements, a hierarchical model selection strategy was proposed. Specifically, Neural Network Regression is prioritized for mechanical properties, and support vector regression is prioritized for thermal properties. Decision Tree Regression is recommended as a general-purpose model. The predictive model used in this study provides reliable technical support for the optimization and engineering application of foam concrete, enhancing both prediction accuracy and practical efficiency.
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spelling doaj-art-e0f092be82924e6fb4cd6b6bcc6ab36c2025-07-11T14:35:45ZengMDPI AGApplied Sciences2076-34172025-06-011513712510.3390/app15137125Machine Learning Modeling of Foam Concrete Performance: Predicting Mechanical Strength and Thermal Conductivity from Material CompositionsLeifa Li0Wangwen Sun1Askar Ayti2Wangping Chen3Zhuangzhuang Liu4Lauren Y. Gómez-Zamorano5Xinjiang Jiaotou Construction Management Co., Ltd., Urumchi 830000, ChinaSchool of Highway, Chang’an University, Xi’an 710064, ChinaXinjiang Jiaotou Construction Management Co., Ltd., Urumchi 830000, ChinaXinjiang Jiaotou Construction Management Co., Ltd., Urumchi 830000, ChinaSchool of Highway, Chang’an University, Xi’an 710064, ChinaPrograma Doctoral en Ingeniería de Materiales, Facultad de Ingeniería Mecánica y Eléctrica, Universidad Autónoma de Nuevo León, Ave. Universidad s/n, Ciudad Universitaria, San Nicolás de los Garza 66455, Nuevo León, MexicoThis study investigates the quantitative relationship between material composition and the performance of foam concrete based on 170 validated experimental datasets extracted from the existing literature. The statistical approach combined with machine learning modeling was employed to systematically analyze and predict key performance indicators. Pearson correlation analysis was used to identify the parameters affecting mechanical and thermal properties. The analysis revealed that the water-to-cement ratio (W/C) and cement content were the most influential factors for mechanical properties, while density and the coarse-to-fine aggregate ratio (Cag/Fag) had the greatest impact on thermal conductivity. To overcome the limitations of traditional empirical models in capturing complex nonlinear relationships, a predictive framework with eight machine learning algorithms was established. Among these, Neural Network Regression exhibited the highest accuracy for mechanical property prediction, with a coefficient of determination of R<sup>2</sup> = 0.987 for compressive strength and R<sup>2</sup> = 0.932 for flexural strength. For thermal conductivity, support vector regression achieved the best predictive performance with R<sup>2</sup> = 0.933. Error analysis demonstrated significant differences in prediction accuracy across performance indicators: compressive strength was the easiest to predict, followed by flexural strength, while thermal conductivity was the most challenging. Based on practical engineering requirements, a hierarchical model selection strategy was proposed. Specifically, Neural Network Regression is prioritized for mechanical properties, and support vector regression is prioritized for thermal properties. Decision Tree Regression is recommended as a general-purpose model. The predictive model used in this study provides reliable technical support for the optimization and engineering application of foam concrete, enhancing both prediction accuracy and practical efficiency.https://www.mdpi.com/2076-3417/15/13/7125foam concretesustainabilitydata analysismechanical strengththermal conductivitypredictive model
spellingShingle Leifa Li
Wangwen Sun
Askar Ayti
Wangping Chen
Zhuangzhuang Liu
Lauren Y. Gómez-Zamorano
Machine Learning Modeling of Foam Concrete Performance: Predicting Mechanical Strength and Thermal Conductivity from Material Compositions
Applied Sciences
foam concrete
sustainability
data analysis
mechanical strength
thermal conductivity
predictive model
title Machine Learning Modeling of Foam Concrete Performance: Predicting Mechanical Strength and Thermal Conductivity from Material Compositions
title_full Machine Learning Modeling of Foam Concrete Performance: Predicting Mechanical Strength and Thermal Conductivity from Material Compositions
title_fullStr Machine Learning Modeling of Foam Concrete Performance: Predicting Mechanical Strength and Thermal Conductivity from Material Compositions
title_full_unstemmed Machine Learning Modeling of Foam Concrete Performance: Predicting Mechanical Strength and Thermal Conductivity from Material Compositions
title_short Machine Learning Modeling of Foam Concrete Performance: Predicting Mechanical Strength and Thermal Conductivity from Material Compositions
title_sort machine learning modeling of foam concrete performance predicting mechanical strength and thermal conductivity from material compositions
topic foam concrete
sustainability
data analysis
mechanical strength
thermal conductivity
predictive model
url https://www.mdpi.com/2076-3417/15/13/7125
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