Machine Learning Modeling of Foam Concrete Performance: Predicting Mechanical Strength and Thermal Conductivity from Material Compositions

This study investigates the quantitative relationship between material composition and the performance of foam concrete based on 170 validated experimental datasets extracted from the existing literature. The statistical approach combined with machine learning modeling was employed to systematically...

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Main Authors: Leifa Li, Wangwen Sun, Askar Ayti, Wangping Chen, Zhuangzhuang Liu, Lauren Y. Gómez-Zamorano
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/13/7125
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Summary:This study investigates the quantitative relationship between material composition and the performance of foam concrete based on 170 validated experimental datasets extracted from the existing literature. The statistical approach combined with machine learning modeling was employed to systematically analyze and predict key performance indicators. Pearson correlation analysis was used to identify the parameters affecting mechanical and thermal properties. The analysis revealed that the water-to-cement ratio (W/C) and cement content were the most influential factors for mechanical properties, while density and the coarse-to-fine aggregate ratio (Cag/Fag) had the greatest impact on thermal conductivity. To overcome the limitations of traditional empirical models in capturing complex nonlinear relationships, a predictive framework with eight machine learning algorithms was established. Among these, Neural Network Regression exhibited the highest accuracy for mechanical property prediction, with a coefficient of determination of R<sup>2</sup> = 0.987 for compressive strength and R<sup>2</sup> = 0.932 for flexural strength. For thermal conductivity, support vector regression achieved the best predictive performance with R<sup>2</sup> = 0.933. Error analysis demonstrated significant differences in prediction accuracy across performance indicators: compressive strength was the easiest to predict, followed by flexural strength, while thermal conductivity was the most challenging. Based on practical engineering requirements, a hierarchical model selection strategy was proposed. Specifically, Neural Network Regression is prioritized for mechanical properties, and support vector regression is prioritized for thermal properties. Decision Tree Regression is recommended as a general-purpose model. The predictive model used in this study provides reliable technical support for the optimization and engineering application of foam concrete, enhancing both prediction accuracy and practical efficiency.
ISSN:2076-3417