Influence of Overcharge Abuse on the Thermal-Electrochemical Performance of Sodium Ion Cells

Thermal safety issues of sodium-ion batteries have become a major challenge, particularly under abusive conditions where the risk of thermal runaway is heightened. This study investigates the effects of overcharging on the thermal safety of sodium-ion batteries. Discharge capacity and time, internal...

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Bibliographic Details
Main Authors: Jiangyun Zhang, Ruli Zhang, Fei Duan, Mingli Niu, Guoqing Zhang, Ting Huang, Xiaoyong Wang, Yuliang Wen, Ning Xu, Xin Liu
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/13/3580
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Summary:Thermal safety issues of sodium-ion batteries have become a major challenge, particularly under abusive conditions where the risk of thermal runaway is heightened. This study investigates the effects of overcharging on the thermal safety of sodium-ion batteries. Discharge capacity and time, internal resistance, and electrochemical impedance spectroscopy (<i>EIS</i>) at different states of charge (<i>SOCs</i>) are analyzed. Additionally, heat generation behaviors are evaluated at both normal/elevated temperatures. It is found that the overcharged batteries (<i>OBs</i>) demonstrate a significant increase in internal resistance from 46.72 Ω to 65.99 Ω. The discharge time of <i>OBs</i> at 1 C current (the ratio of the rate at which a battery discharges per unit time to its rated capacity) is reduced by 4.26% compared to normal batteries (<i>NBs</i>). The peak temperature and temperature difference increase by 5.6% and 36.1%, respectively. When discharged at 1 C at 40 °C, <i>OBs</i> have a 5.47% reduction in discharge time compared to <i>NBs</i>. Furthermore, the <i>OBs</i> exhibit an increase in the peak discharge temperature and temperature difference of 0.99 °C and 0.4 °C, respectively. Microscopic analysis of the electrode materials makes clear the irreversible damage to the internal structures of the sodium-ion battery caused by overcharging. This study potentially provides fundamental data support and theoretical insights for sodium-ion battery module thermal safety.
ISSN:1996-1073