Atomic Interaction Mechanism of Heterogeneous Nucleation in Mg-Al Alloys Achieved by Carbon Inoculation

Theoretical calculations were performed to explore the heterogeneous nucleation mechanism of an Mg-Al alloy inoculated by a carbon-containing substance. The valence electron structure and cohesive energy of Al<sub>4</sub>C<sub>3</sub> and Al<sub>2</sub>C<sub>...

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Bibliographic Details
Main Authors: Aimin Zhang, Ying Zhu, Kai Tao, Zhiyuan Zhang
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Metals
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Online Access:https://www.mdpi.com/2075-4701/15/6/594
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Summary:Theoretical calculations were performed to explore the heterogeneous nucleation mechanism of an Mg-Al alloy inoculated by a carbon-containing substance. The valence electron structure and cohesive energy of Al<sub>4</sub>C<sub>3</sub> and Al<sub>2</sub>C<sub>2</sub>Mg crystals were calculated using the empirical electron theory of solids and molecules (EET). The binding energy of Al1-C2 bonds in Al<sub>4</sub>C<sub>3</sub> is about 140.6 kJ/mol with a lower number of equivalent bonds. Correspondingly, the binding energy of Al2-C2 bonds is about 129.6 kJ/mol, and the number of equivalent bonds is high. The weak combination of the Al1 and C2 atomic layers might lead to the breaking of Al<sub>4</sub>C<sub>3</sub>, and then the remaining strong skeleton of the Al2-C2 structure will facilitate the formation of Al<sub>2</sub>C<sub>2</sub>Mg. Based on the calculating results, the atomic interaction mechanism to account for the heterogeneous nucleation of α-Mg by C inoculation is elaborated, which also provides insights into the essence of the overheating process and the influence of Al and Mn elements on the refinement efficiency of Al<sub>2</sub>C<sub>2</sub>Mg.
ISSN:2075-4701