Numerical Investigation of Spontaneous Ignition During Pressurized Hydrogen Release: Effects of Burst Disk Shape and Opening Characteristics

Pressure relief devices are critical for the safe release of pressurized hydrogen. To address the risk of spontaneous ignition during a high-pressure release, three-dimensional (3D) numerical simulations are systematically conducted to investigate the effects of burst conditions on spontaneous ignit...

Full description

Saved in:
Bibliographic Details
Main Authors: Wanbing Lin, Zhenhua Wang, Guanghu Wang, Juncheng Jiang, Jingnan Wu, Lei Ni, Ru Zhou, Mingguang Zhang, Liang Ma
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Fire
Subjects:
Online Access:https://www.mdpi.com/2571-6255/8/7/246
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1839616044275073024
author Wanbing Lin
Zhenhua Wang
Guanghu Wang
Juncheng Jiang
Jingnan Wu
Lei Ni
Ru Zhou
Mingguang Zhang
Liang Ma
author_facet Wanbing Lin
Zhenhua Wang
Guanghu Wang
Juncheng Jiang
Jingnan Wu
Lei Ni
Ru Zhou
Mingguang Zhang
Liang Ma
author_sort Wanbing Lin
collection DOAJ
description Pressure relief devices are critical for the safe release of pressurized hydrogen. To address the risk of spontaneous ignition during a high-pressure release, three-dimensional (3D) numerical simulations are systematically conducted to investigate the effects of burst conditions on spontaneous ignition behavior. Eight simulation cases are considered, involving two opening processes (instantaneous and 10-step-like), three burst disk shapes (flat, conventional domed, and reverse domed), and five opening ratios (1, 0.8, 0.6, 0.4, and 0.2). The 10-step-like opening enhances jet turbulence and promotes flame merging between the boundary layer and jet front, intensifying combustion. Domed structures cause a high-velocity region behind the leading shock wave, altering jet front evolution. Compared with reverse-domed disks, flat and conventional domed disks generate stronger vortices and a larger shock-heated area, resulting in more severe combustion and elevated fire risk. As the opening ratio decreases, both shock wave strength and propagation velocity drop significantly, and spontaneous ignition does not occur. The opening ratio has minimal influence on the distance traveled by shock-induced heating. These findings offer meaningful guidance for the design and manufacture of pressure relief devices for the safe emergency release of hydrogen.
format Article
id doaj-art-c50e5a0be6a945e5b2d18d1d5dc9afd0
institution Matheson Library
issn 2571-6255
language English
publishDate 2025-06-01
publisher MDPI AG
record_format Article
series Fire
spelling doaj-art-c50e5a0be6a945e5b2d18d1d5dc9afd02025-07-25T13:22:43ZengMDPI AGFire2571-62552025-06-018724610.3390/fire8070246Numerical Investigation of Spontaneous Ignition During Pressurized Hydrogen Release: Effects of Burst Disk Shape and Opening CharacteristicsWanbing Lin0Zhenhua Wang1Guanghu Wang2Juncheng Jiang3Jingnan Wu4Lei Ni5Ru Zhou6Mingguang Zhang7Liang Ma8College of Safety Science and Engineering, Nanjing Tech University, Nanjing 211816, ChinaCollege of Safety Science and Engineering, Nanjing Tech University, Nanjing 211816, ChinaJiangsu Xuzhou Petroleum Branch, Sinopec Sales Co., Ltd., Xuzhou 221006, ChinaCollege of Safety Science and Engineering, Nanjing Tech University, Nanjing 211816, ChinaCollege of Safety Science and Engineering, Nanjing Tech University, Nanjing 211816, ChinaCollege of Safety Science and Engineering, Nanjing Tech University, Nanjing 211816, ChinaCollege of Safety Science and Engineering, Nanjing Tech University, Nanjing 211816, ChinaCollege of Safety Science and Engineering, Nanjing Tech University, Nanjing 211816, ChinaCollege of Safety Science and Engineering, Nanjing Tech University, Nanjing 211816, ChinaPressure relief devices are critical for the safe release of pressurized hydrogen. To address the risk of spontaneous ignition during a high-pressure release, three-dimensional (3D) numerical simulations are systematically conducted to investigate the effects of burst conditions on spontaneous ignition behavior. Eight simulation cases are considered, involving two opening processes (instantaneous and 10-step-like), three burst disk shapes (flat, conventional domed, and reverse domed), and five opening ratios (1, 0.8, 0.6, 0.4, and 0.2). The 10-step-like opening enhances jet turbulence and promotes flame merging between the boundary layer and jet front, intensifying combustion. Domed structures cause a high-velocity region behind the leading shock wave, altering jet front evolution. Compared with reverse-domed disks, flat and conventional domed disks generate stronger vortices and a larger shock-heated area, resulting in more severe combustion and elevated fire risk. As the opening ratio decreases, both shock wave strength and propagation velocity drop significantly, and spontaneous ignition does not occur. The opening ratio has minimal influence on the distance traveled by shock-induced heating. These findings offer meaningful guidance for the design and manufacture of pressure relief devices for the safe emergency release of hydrogen.https://www.mdpi.com/2571-6255/8/7/246high-pressure releasehydrogenspontaneous ignitionburst conditionsCFD
spellingShingle Wanbing Lin
Zhenhua Wang
Guanghu Wang
Juncheng Jiang
Jingnan Wu
Lei Ni
Ru Zhou
Mingguang Zhang
Liang Ma
Numerical Investigation of Spontaneous Ignition During Pressurized Hydrogen Release: Effects of Burst Disk Shape and Opening Characteristics
Fire
high-pressure release
hydrogen
spontaneous ignition
burst conditions
CFD
title Numerical Investigation of Spontaneous Ignition During Pressurized Hydrogen Release: Effects of Burst Disk Shape and Opening Characteristics
title_full Numerical Investigation of Spontaneous Ignition During Pressurized Hydrogen Release: Effects of Burst Disk Shape and Opening Characteristics
title_fullStr Numerical Investigation of Spontaneous Ignition During Pressurized Hydrogen Release: Effects of Burst Disk Shape and Opening Characteristics
title_full_unstemmed Numerical Investigation of Spontaneous Ignition During Pressurized Hydrogen Release: Effects of Burst Disk Shape and Opening Characteristics
title_short Numerical Investigation of Spontaneous Ignition During Pressurized Hydrogen Release: Effects of Burst Disk Shape and Opening Characteristics
title_sort numerical investigation of spontaneous ignition during pressurized hydrogen release effects of burst disk shape and opening characteristics
topic high-pressure release
hydrogen
spontaneous ignition
burst conditions
CFD
url https://www.mdpi.com/2571-6255/8/7/246
work_keys_str_mv AT wanbinglin numericalinvestigationofspontaneousignitionduringpressurizedhydrogenreleaseeffectsofburstdiskshapeandopeningcharacteristics
AT zhenhuawang numericalinvestigationofspontaneousignitionduringpressurizedhydrogenreleaseeffectsofburstdiskshapeandopeningcharacteristics
AT guanghuwang numericalinvestigationofspontaneousignitionduringpressurizedhydrogenreleaseeffectsofburstdiskshapeandopeningcharacteristics
AT junchengjiang numericalinvestigationofspontaneousignitionduringpressurizedhydrogenreleaseeffectsofburstdiskshapeandopeningcharacteristics
AT jingnanwu numericalinvestigationofspontaneousignitionduringpressurizedhydrogenreleaseeffectsofburstdiskshapeandopeningcharacteristics
AT leini numericalinvestigationofspontaneousignitionduringpressurizedhydrogenreleaseeffectsofburstdiskshapeandopeningcharacteristics
AT ruzhou numericalinvestigationofspontaneousignitionduringpressurizedhydrogenreleaseeffectsofburstdiskshapeandopeningcharacteristics
AT mingguangzhang numericalinvestigationofspontaneousignitionduringpressurizedhydrogenreleaseeffectsofburstdiskshapeandopeningcharacteristics
AT liangma numericalinvestigationofspontaneousignitionduringpressurizedhydrogenreleaseeffectsofburstdiskshapeandopeningcharacteristics