Prediction of the tensile strength of FDM specimens based on Tsai Hill criteria

This study investigates the mechanical behavior of 3D-printed polyethylene terephthalate glycol (PETG) polymer specimens subjected to tensile and shear testing, with a particular focus on the influence of raster orientation and shell contour. Specimens were fabricated using Fused Deposition Modeling...

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Main Authors: Cosmin Florin Popa, Sergiu Valentin Galatanu, Liviu Marsavina
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2025-07-01
Series:Fracture and Structural Integrity
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Online Access:https://www.fracturae.com/index.php/fis/article/view/5416/4247
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author Cosmin Florin Popa
Sergiu Valentin Galatanu
Liviu Marsavina
author_facet Cosmin Florin Popa
Sergiu Valentin Galatanu
Liviu Marsavina
author_sort Cosmin Florin Popa
collection DOAJ
description This study investigates the mechanical behavior of 3D-printed polyethylene terephthalate glycol (PETG) polymer specimens subjected to tensile and shear testing, with a particular focus on the influence of raster orientation and shell contour. Specimens were fabricated using Fused Deposition Modeling (FDM) at three raster angles (0�, 45�, and 90�) and tested using both a mechanical extensometer and a Digital Image Correlation (DIC) system. The results indicate a significant influence of raster orientation on tensile and shear properties. 0� specimens exhibited the highest tensile strength, as the filament alignment was parallel to the loading direction. In contrast, 45� specimens demonstrated more ductile behavior. While the shell contour had minimal effect on 0� and 45� specimens, it enhanced stiffness and ductility in 90� specimens. Furthermore, the Tsai-Hill criterion was applied to predict the tensile strength at a 45� orientation. These findings contribute to a deeper understanding of the anisotropic behavior of 3D-printed materials and highlight the importance of raster orientation in optimizing mechanical performance.
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spelling doaj-art-c366fbe2c8c64e55be5ae5bbd4490cdf2025-07-28T09:29:07ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932025-07-01197315316510.3221/IGF-ESIS.73.1110.3221/IGF-ESIS.73.11Prediction of the tensile strength of FDM specimens based on Tsai Hill criteriaCosmin Florin PopaSergiu Valentin GalatanuLiviu MarsavinaThis study investigates the mechanical behavior of 3D-printed polyethylene terephthalate glycol (PETG) polymer specimens subjected to tensile and shear testing, with a particular focus on the influence of raster orientation and shell contour. Specimens were fabricated using Fused Deposition Modeling (FDM) at three raster angles (0�, 45�, and 90�) and tested using both a mechanical extensometer and a Digital Image Correlation (DIC) system. The results indicate a significant influence of raster orientation on tensile and shear properties. 0� specimens exhibited the highest tensile strength, as the filament alignment was parallel to the loading direction. In contrast, 45� specimens demonstrated more ductile behavior. While the shell contour had minimal effect on 0� and 45� specimens, it enhanced stiffness and ductility in 90� specimens. Furthermore, the Tsai-Hill criterion was applied to predict the tensile strength at a 45� orientation. These findings contribute to a deeper understanding of the anisotropic behavior of 3D-printed materials and highlight the importance of raster orientation in optimizing mechanical performance.https://www.fracturae.com/index.php/fis/article/view/5416/4247fdmtsai hill criteriapetgdicmechanical behaviour
spellingShingle Cosmin Florin Popa
Sergiu Valentin Galatanu
Liviu Marsavina
Prediction of the tensile strength of FDM specimens based on Tsai Hill criteria
Fracture and Structural Integrity
fdm
tsai hill criteria
petg
dic
mechanical behaviour
title Prediction of the tensile strength of FDM specimens based on Tsai Hill criteria
title_full Prediction of the tensile strength of FDM specimens based on Tsai Hill criteria
title_fullStr Prediction of the tensile strength of FDM specimens based on Tsai Hill criteria
title_full_unstemmed Prediction of the tensile strength of FDM specimens based on Tsai Hill criteria
title_short Prediction of the tensile strength of FDM specimens based on Tsai Hill criteria
title_sort prediction of the tensile strength of fdm specimens based on tsai hill criteria
topic fdm
tsai hill criteria
petg
dic
mechanical behaviour
url https://www.fracturae.com/index.php/fis/article/view/5416/4247
work_keys_str_mv AT cosminflorinpopa predictionofthetensilestrengthoffdmspecimensbasedontsaihillcriteria
AT sergiuvalentingalatanu predictionofthetensilestrengthoffdmspecimensbasedontsaihillcriteria
AT liviumarsavina predictionofthetensilestrengthoffdmspecimensbasedontsaihillcriteria