Machine Learning-Based Methodology for Fast Assessment of Battery Health Status

Global electric vehicle (EV) markets are rapidly expanding, and the efficient management of batteries has become increasingly important due to supply constraints of rare metals and other raw materials required for lithium-ion batteries. Accordingly, the reuse and recycling of used batteries from ear...

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Main Author: Woongchul Choi
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/11/7/236
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author Woongchul Choi
author_facet Woongchul Choi
author_sort Woongchul Choi
collection DOAJ
description Global electric vehicle (EV) markets are rapidly expanding, and the efficient management of batteries has become increasingly important due to supply constraints of rare metals and other raw materials required for lithium-ion batteries. Accordingly, the reuse and recycling of used batteries from early EVs are emerging as key solutions. This study proposes a machine learning-based approach to rapidly and reliably estimate the static capacity of used batteries. While conventional methods require significant measurement time, this study demonstrates that accurate static capacity estimation is possible using only short-term partial discharge data (6 min under 1C-rate CC conditions) by leveraging an RNN (recurrent neural network) architecture specialized for time-series data processing. The proposed model achieves high prediction accuracy, with an average RMSE of 28.439 mAh, average MSE of 808.799 mAh<sup>2</sup>, average MAE of 13.049 mAh, and average R<sup>2</sup> of 0.9993, while significantly reducing the evaluation time compared to conventional methods. This is expected to greatly enhance the efficiency and practicality of battery reuse and recycling processes.
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spelling doaj-art-b5d7b4c7c9e34e9c9c91eb8aa15d6e042025-07-25T13:13:57ZengMDPI AGBatteries2313-01052025-06-0111723610.3390/batteries11070236Machine Learning-Based Methodology for Fast Assessment of Battery Health StatusWoongchul Choi0Department of Automotive Engineering, Kookmin University, Seoul 02707, Republic of KoreaGlobal electric vehicle (EV) markets are rapidly expanding, and the efficient management of batteries has become increasingly important due to supply constraints of rare metals and other raw materials required for lithium-ion batteries. Accordingly, the reuse and recycling of used batteries from early EVs are emerging as key solutions. This study proposes a machine learning-based approach to rapidly and reliably estimate the static capacity of used batteries. While conventional methods require significant measurement time, this study demonstrates that accurate static capacity estimation is possible using only short-term partial discharge data (6 min under 1C-rate CC conditions) by leveraging an RNN (recurrent neural network) architecture specialized for time-series data processing. The proposed model achieves high prediction accuracy, with an average RMSE of 28.439 mAh, average MSE of 808.799 mAh<sup>2</sup>, average MAE of 13.049 mAh, and average R<sup>2</sup> of 0.9993, while significantly reducing the evaluation time compared to conventional methods. This is expected to greatly enhance the efficiency and practicality of battery reuse and recycling processes.https://www.mdpi.com/2313-0105/11/7/236fast estimationpartial dischargevoltage responsemachine learning
spellingShingle Woongchul Choi
Machine Learning-Based Methodology for Fast Assessment of Battery Health Status
Batteries
fast estimation
partial discharge
voltage response
machine learning
title Machine Learning-Based Methodology for Fast Assessment of Battery Health Status
title_full Machine Learning-Based Methodology for Fast Assessment of Battery Health Status
title_fullStr Machine Learning-Based Methodology for Fast Assessment of Battery Health Status
title_full_unstemmed Machine Learning-Based Methodology for Fast Assessment of Battery Health Status
title_short Machine Learning-Based Methodology for Fast Assessment of Battery Health Status
title_sort machine learning based methodology for fast assessment of battery health status
topic fast estimation
partial discharge
voltage response
machine learning
url https://www.mdpi.com/2313-0105/11/7/236
work_keys_str_mv AT woongchulchoi machinelearningbasedmethodologyforfastassessmentofbatteryhealthstatus