An Adaptable Capacity Estimation Method for Lithium-Ion Batteries Based on a Constructed Open Circuit Voltage Curve

The inevitable decline in battery performance presents a major barrier to its widespread industrial application. Adaptive and accurate estimation of battery capacity is paramount for battery operation, maintenance, and residual value evaluation. In this paper, we propose a novel battery capacity est...

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Main Authors: Linjing Zhang, Xiaoqian Su, Caiping Zhang, Yubin Wang, Yao Wang, Tao Zhu, Xinyuan Fan
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/11/7/265
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author Linjing Zhang
Xiaoqian Su
Caiping Zhang
Yubin Wang
Yao Wang
Tao Zhu
Xinyuan Fan
author_facet Linjing Zhang
Xiaoqian Su
Caiping Zhang
Yubin Wang
Yao Wang
Tao Zhu
Xinyuan Fan
author_sort Linjing Zhang
collection DOAJ
description The inevitable decline in battery performance presents a major barrier to its widespread industrial application. Adaptive and accurate estimation of battery capacity is paramount for battery operation, maintenance, and residual value evaluation. In this paper, we propose a novel battery capacity estimation method based on an approximate open circuit voltage curve. The proposed method is rigorously tested using both lithium–iron–phosphate (LFP) and nickel–cobalt–manganese (NCM) battery packs at multiple charging rates under varied aging conditions. To further enhance capacity estimation accuracy, a voltage correction strategy is implemented utilizing the incremental capacity (IC) curve. This strategy also verifies the potential benefits of increasing the charging rate to shorten the overall test duration. Eventually, the capacity estimation error is consistently controlled within 2%. With optimal state of charge (SOC) interval selection, the estimation error can be further reduced to 1%. Clearly, our proposed method exhibits excellent compatibility across diverse battery materials and degradation states. This adaptability holds substantial scientific value and practical importance. It contributes to the safe and economic utilization of Li-ion batteries throughout their entire lifespan.
format Article
id doaj-art-a9c79a71e6f1458e8af1ace9f7953bb7
institution Matheson Library
issn 2313-0105
language English
publishDate 2025-07-01
publisher MDPI AG
record_format Article
series Batteries
spelling doaj-art-a9c79a71e6f1458e8af1ace9f7953bb72025-07-25T13:14:03ZengMDPI AGBatteries2313-01052025-07-0111726510.3390/batteries11070265An Adaptable Capacity Estimation Method for Lithium-Ion Batteries Based on a Constructed Open Circuit Voltage CurveLinjing Zhang0Xiaoqian Su1Caiping Zhang2Yubin Wang3Yao Wang4Tao Zhu5Xinyuan Fan6National Active Distribution Network Technology Research Center (NANTEC), Beijing Jiaotong University, Beijing 100044, ChinaNational Active Distribution Network Technology Research Center (NANTEC), Beijing Jiaotong University, Beijing 100044, ChinaNational Active Distribution Network Technology Research Center (NANTEC), Beijing Jiaotong University, Beijing 100044, ChinaNational Active Distribution Network Technology Research Center (NANTEC), Beijing Jiaotong University, Beijing 100044, ChinaNational Active Distribution Network Technology Research Center (NANTEC), Beijing Jiaotong University, Beijing 100044, ChinaNational Active Distribution Network Technology Research Center (NANTEC), Beijing Jiaotong University, Beijing 100044, ChinaNational Active Distribution Network Technology Research Center (NANTEC), Beijing Jiaotong University, Beijing 100044, ChinaThe inevitable decline in battery performance presents a major barrier to its widespread industrial application. Adaptive and accurate estimation of battery capacity is paramount for battery operation, maintenance, and residual value evaluation. In this paper, we propose a novel battery capacity estimation method based on an approximate open circuit voltage curve. The proposed method is rigorously tested using both lithium–iron–phosphate (LFP) and nickel–cobalt–manganese (NCM) battery packs at multiple charging rates under varied aging conditions. To further enhance capacity estimation accuracy, a voltage correction strategy is implemented utilizing the incremental capacity (IC) curve. This strategy also verifies the potential benefits of increasing the charging rate to shorten the overall test duration. Eventually, the capacity estimation error is consistently controlled within 2%. With optimal state of charge (SOC) interval selection, the estimation error can be further reduced to 1%. Clearly, our proposed method exhibits excellent compatibility across diverse battery materials and degradation states. This adaptability holds substantial scientific value and practical importance. It contributes to the safe and economic utilization of Li-ion batteries throughout their entire lifespan.https://www.mdpi.com/2313-0105/11/7/265lithium-ion batterycapacity estimationopen circuit voltage curvelithium–iron–phosphate batterynickel–cobalt–manganese batteryresidual value evaluation
spellingShingle Linjing Zhang
Xiaoqian Su
Caiping Zhang
Yubin Wang
Yao Wang
Tao Zhu
Xinyuan Fan
An Adaptable Capacity Estimation Method for Lithium-Ion Batteries Based on a Constructed Open Circuit Voltage Curve
Batteries
lithium-ion battery
capacity estimation
open circuit voltage curve
lithium–iron–phosphate battery
nickel–cobalt–manganese battery
residual value evaluation
title An Adaptable Capacity Estimation Method for Lithium-Ion Batteries Based on a Constructed Open Circuit Voltage Curve
title_full An Adaptable Capacity Estimation Method for Lithium-Ion Batteries Based on a Constructed Open Circuit Voltage Curve
title_fullStr An Adaptable Capacity Estimation Method for Lithium-Ion Batteries Based on a Constructed Open Circuit Voltage Curve
title_full_unstemmed An Adaptable Capacity Estimation Method for Lithium-Ion Batteries Based on a Constructed Open Circuit Voltage Curve
title_short An Adaptable Capacity Estimation Method for Lithium-Ion Batteries Based on a Constructed Open Circuit Voltage Curve
title_sort adaptable capacity estimation method for lithium ion batteries based on a constructed open circuit voltage curve
topic lithium-ion battery
capacity estimation
open circuit voltage curve
lithium–iron–phosphate battery
nickel–cobalt–manganese battery
residual value evaluation
url https://www.mdpi.com/2313-0105/11/7/265
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