Calculation of Aging Coefficient for Establishing Aging Condition Index of Thermoplastic Insulated Power Cables

The growing demand for direct current transmission emphasizes the need for advanced insulation suitable for high-capacity, long-distance applications. Thermoplastics, especially polypropylene, offer several advantages over conventional materials like XLPE (cross-linked polyethylene) and EPR (ethylen...

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Main Authors: Seung-Won Lee, Ik-Su Kwon, Byung-Bae Park, Sung-ho Yoon, Dong-Eun Kim, Jin-Seok Lim, Hae-Jong Kim
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/14/8106
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author Seung-Won Lee
Ik-Su Kwon
Byung-Bae Park
Sung-ho Yoon
Dong-Eun Kim
Jin-Seok Lim
Hae-Jong Kim
author_facet Seung-Won Lee
Ik-Su Kwon
Byung-Bae Park
Sung-ho Yoon
Dong-Eun Kim
Jin-Seok Lim
Hae-Jong Kim
author_sort Seung-Won Lee
collection DOAJ
description The growing demand for direct current transmission emphasizes the need for advanced insulation suitable for high-capacity, long-distance applications. Thermoplastics, especially polypropylene, offer several advantages over conventional materials like XLPE (cross-linked polyethylene) and EPR (ethylene propylene rubber), including higher thermal stability, recyclability, and reduced space charge accumulation. However, due to the inherent rigidity and limited flexibility of PP, its mechanical aging becomes a critical factor in assessing its long-term reliability as a cable insulation. In this study, mechanical aging characteristics, specifically declines in tensile strength and elongation, were selected as key indicators of insulation aging. Accelerated aging tests were conducted at 90 °C, 110 °C, and 130 °C for up to 5000 h. The experimental data were fitted to exponential models to derive aging coefficients, which formed the basis for the proposed aging model and the ACI (aging condition index). The ACI enables quantitative assessment of the current insulation condition and estimation of the remaining lifetime until a predefined threshold (e.g., ACI = 0.5) is reached. These findings contribute to the development of condition-based maintenance strategies and long-term asset management for power cables, offering practical insights for improving the reliability of future power grid systems.
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spelling doaj-art-9a8b41fd506c4a02a96d1c6914bce48c2025-07-25T13:13:12ZengMDPI AGApplied Sciences2076-34172025-07-011514810610.3390/app15148106Calculation of Aging Coefficient for Establishing Aging Condition Index of Thermoplastic Insulated Power CablesSeung-Won Lee0Ik-Su Kwon1Byung-Bae Park2Sung-ho Yoon3Dong-Eun Kim4Jin-Seok Lim5Hae-Jong Kim6Power Cable Research Center, Korea Electrotechnology Research Institute, Changwon-si 51543, Gyeongsangnam-do, Republic of KoreaPower Cable Research Center, Korea Electrotechnology Research Institute, Changwon-si 51543, Gyeongsangnam-do, Republic of KoreaPower Cable Research Center, Korea Electrotechnology Research Institute, Changwon-si 51543, Gyeongsangnam-do, Republic of KoreaPower Cable Research Center, Korea Electrotechnology Research Institute, Changwon-si 51543, Gyeongsangnam-do, Republic of KoreaPower Cable Research Center, Korea Electrotechnology Research Institute, Changwon-si 51543, Gyeongsangnam-do, Republic of KoreaPower Cable Research Center, Korea Electrotechnology Research Institute, Changwon-si 51543, Gyeongsangnam-do, Republic of KoreaPower Cable Research Center, Korea Electrotechnology Research Institute, Changwon-si 51543, Gyeongsangnam-do, Republic of KoreaThe growing demand for direct current transmission emphasizes the need for advanced insulation suitable for high-capacity, long-distance applications. Thermoplastics, especially polypropylene, offer several advantages over conventional materials like XLPE (cross-linked polyethylene) and EPR (ethylene propylene rubber), including higher thermal stability, recyclability, and reduced space charge accumulation. However, due to the inherent rigidity and limited flexibility of PP, its mechanical aging becomes a critical factor in assessing its long-term reliability as a cable insulation. In this study, mechanical aging characteristics, specifically declines in tensile strength and elongation, were selected as key indicators of insulation aging. Accelerated aging tests were conducted at 90 °C, 110 °C, and 130 °C for up to 5000 h. The experimental data were fitted to exponential models to derive aging coefficients, which formed the basis for the proposed aging model and the ACI (aging condition index). The ACI enables quantitative assessment of the current insulation condition and estimation of the remaining lifetime until a predefined threshold (e.g., ACI = 0.5) is reached. These findings contribute to the development of condition-based maintenance strategies and long-term asset management for power cables, offering practical insights for improving the reliability of future power grid systems.https://www.mdpi.com/2076-3417/15/14/8106power cablesaging coefficientaccelerated aging testtensile strengthelongationaging condition index
spellingShingle Seung-Won Lee
Ik-Su Kwon
Byung-Bae Park
Sung-ho Yoon
Dong-Eun Kim
Jin-Seok Lim
Hae-Jong Kim
Calculation of Aging Coefficient for Establishing Aging Condition Index of Thermoplastic Insulated Power Cables
Applied Sciences
power cables
aging coefficient
accelerated aging test
tensile strength
elongation
aging condition index
title Calculation of Aging Coefficient for Establishing Aging Condition Index of Thermoplastic Insulated Power Cables
title_full Calculation of Aging Coefficient for Establishing Aging Condition Index of Thermoplastic Insulated Power Cables
title_fullStr Calculation of Aging Coefficient for Establishing Aging Condition Index of Thermoplastic Insulated Power Cables
title_full_unstemmed Calculation of Aging Coefficient for Establishing Aging Condition Index of Thermoplastic Insulated Power Cables
title_short Calculation of Aging Coefficient for Establishing Aging Condition Index of Thermoplastic Insulated Power Cables
title_sort calculation of aging coefficient for establishing aging condition index of thermoplastic insulated power cables
topic power cables
aging coefficient
accelerated aging test
tensile strength
elongation
aging condition index
url https://www.mdpi.com/2076-3417/15/14/8106
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