Coupling Agents in Acoustofluidics: Mechanisms, Materials, and Applications

Acoustic coupling agents serve as critical interfacial materials connecting piezoelectric transducers with microfluidic chips in acoustofluidic systems. Their performance directly impacts acoustic wave transmission efficiency, device reusability, and reliability in biomedical applications. Consideri...

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Main Authors: Shenhao Deng, Yiting Yang, Menghui Huang, Cheyu Wang, Enze Guo, Jingui Qian, Joshua E.-Y. Lee
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Micromachines
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Online Access:https://www.mdpi.com/2072-666X/16/7/823
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author Shenhao Deng
Yiting Yang
Menghui Huang
Cheyu Wang
Enze Guo
Jingui Qian
Joshua E.-Y. Lee
author_facet Shenhao Deng
Yiting Yang
Menghui Huang
Cheyu Wang
Enze Guo
Jingui Qian
Joshua E.-Y. Lee
author_sort Shenhao Deng
collection DOAJ
description Acoustic coupling agents serve as critical interfacial materials connecting piezoelectric transducers with microfluidic chips in acoustofluidic systems. Their performance directly impacts acoustic wave transmission efficiency, device reusability, and reliability in biomedical applications. Considering the rapidly growing body of research in the field of acoustic microfluidics, this review aims to serve as an all-in-one reference on the role of acoustic coupling agents and relevant considerations pertinent to acoustofluidic devices for anyone working in or seeking to enter the field of disposable acoustofluidic devices. To this end, this review seeks to summarize and categorize key aspects of acoustic couplants in the implementation of acoustofluidic devices by examining their underlying physical mechanisms, material classifications, and core applications of coupling agents in acoustofluidics. Gel-based coupling agents are particularly favored for their long-term stability, high coupling efficiency, and ease of preparation, making them integral to acoustic flow control applications. In practice, coupling agents facilitate microparticle trapping, droplet manipulation, and biosample sorting through acoustic impedance matching and wave mode conversion (e.g., Rayleigh-to-Lamb waves). Their thickness and acoustic properties (sound velocity, attenuation coefficient) further modulate sound field distribution to optimize acoustic radiation forces and thermal effects. However, challenges remain regarding stability (evaporation, thermal degradation) and chip compatibility. Further aspects of research into gel-based agents requiring attention include multilayer coupled designs, dynamic thickness control, and enhancing biocompatibility to advance acoustofluidic technologies in point-of-care diagnostics and high-throughput analysis.
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spelling doaj-art-922d2f75221d46c2b8889c8056224c2c2025-07-25T13:30:40ZengMDPI AGMicromachines2072-666X2025-07-0116782310.3390/mi16070823Coupling Agents in Acoustofluidics: Mechanisms, Materials, and ApplicationsShenhao Deng0Yiting Yang1Menghui Huang2Cheyu Wang3Enze Guo4Jingui Qian5Joshua E.-Y. Lee6Anhui Province Key Laboratory of Measuring Theory and Precision Instrument, School of Instrument Science and Opto-Electronics Engineering, Hefei University of Technology, Hefei 230009, ChinaSchool of Microelectronics, Hefei University of Technology, Hefei 230009, ChinaAnhui Province Key Laboratory of Measuring Theory and Precision Instrument, School of Instrument Science and Opto-Electronics Engineering, Hefei University of Technology, Hefei 230009, ChinaAnhui Province Key Laboratory of Measuring Theory and Precision Instrument, School of Instrument Science and Opto-Electronics Engineering, Hefei University of Technology, Hefei 230009, ChinaAnhui Province Key Laboratory of Measuring Theory and Precision Instrument, School of Instrument Science and Opto-Electronics Engineering, Hefei University of Technology, Hefei 230009, ChinaAnhui Province Key Laboratory of Measuring Theory and Precision Instrument, School of Instrument Science and Opto-Electronics Engineering, Hefei University of Technology, Hefei 230009, ChinaCentre for Audio, Acoustics and Vibration, University of Technology Sydney, Ultimo, NSW 2007, AustraliaAcoustic coupling agents serve as critical interfacial materials connecting piezoelectric transducers with microfluidic chips in acoustofluidic systems. Their performance directly impacts acoustic wave transmission efficiency, device reusability, and reliability in biomedical applications. Considering the rapidly growing body of research in the field of acoustic microfluidics, this review aims to serve as an all-in-one reference on the role of acoustic coupling agents and relevant considerations pertinent to acoustofluidic devices for anyone working in or seeking to enter the field of disposable acoustofluidic devices. To this end, this review seeks to summarize and categorize key aspects of acoustic couplants in the implementation of acoustofluidic devices by examining their underlying physical mechanisms, material classifications, and core applications of coupling agents in acoustofluidics. Gel-based coupling agents are particularly favored for their long-term stability, high coupling efficiency, and ease of preparation, making them integral to acoustic flow control applications. In practice, coupling agents facilitate microparticle trapping, droplet manipulation, and biosample sorting through acoustic impedance matching and wave mode conversion (e.g., Rayleigh-to-Lamb waves). Their thickness and acoustic properties (sound velocity, attenuation coefficient) further modulate sound field distribution to optimize acoustic radiation forces and thermal effects. However, challenges remain regarding stability (evaporation, thermal degradation) and chip compatibility. Further aspects of research into gel-based agents requiring attention include multilayer coupled designs, dynamic thickness control, and enhancing biocompatibility to advance acoustofluidic technologies in point-of-care diagnostics and high-throughput analysis.https://www.mdpi.com/2072-666X/16/7/823acoustofluidicsacoustic coupling agentsacoustic impedance matchingmicrofluidic devicescoupling agentsbiomedical applications
spellingShingle Shenhao Deng
Yiting Yang
Menghui Huang
Cheyu Wang
Enze Guo
Jingui Qian
Joshua E.-Y. Lee
Coupling Agents in Acoustofluidics: Mechanisms, Materials, and Applications
Micromachines
acoustofluidics
acoustic coupling agents
acoustic impedance matching
microfluidic devices
coupling agents
biomedical applications
title Coupling Agents in Acoustofluidics: Mechanisms, Materials, and Applications
title_full Coupling Agents in Acoustofluidics: Mechanisms, Materials, and Applications
title_fullStr Coupling Agents in Acoustofluidics: Mechanisms, Materials, and Applications
title_full_unstemmed Coupling Agents in Acoustofluidics: Mechanisms, Materials, and Applications
title_short Coupling Agents in Acoustofluidics: Mechanisms, Materials, and Applications
title_sort coupling agents in acoustofluidics mechanisms materials and applications
topic acoustofluidics
acoustic coupling agents
acoustic impedance matching
microfluidic devices
coupling agents
biomedical applications
url https://www.mdpi.com/2072-666X/16/7/823
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