Process Simulation of a Commercial Pervaporation Unit for Ethanol–Water Separation

Pervaporation is a proven technology that overcomes distillation to produce high-quality ethanol. The process is modeled and simulated in the literature, but the model’s accuracy with industrial data is rarely discussed. In this work, a commercial pervaporation membrane was modeled and simulated in...

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Bibliographic Details
Main Authors: Yousef Alqaheem, Sharifah H. Alkandari
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Eng
Subjects:
Online Access:https://www.mdpi.com/2673-4117/6/7/136
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Summary:Pervaporation is a proven technology that overcomes distillation to produce high-quality ethanol. The process is modeled and simulated in the literature, but the model’s accuracy with industrial data is rarely discussed. In this work, a commercial pervaporation membrane was modeled and simulated in UniSIM<sup>®</sup> (R490) to purify ethanol from water after the azeotrope point of distillation. The pervaporation system was developed manually using a component splitter, adjust functions, and a spreadsheet. Results show that the simulation calculations were acceptable and differed from pilot-plant data by 4.6%. A correction factor was used to reduce the error further to 0.7%.
ISSN:2673-4117