Development of Low-Dielectric Modified Polyimide with Low-Temperature Radical Curing for High-Frequency Flexible Printed Circuit Boards

This study presents the development of a modified polyimide (MPI) with low dielectric properties and low-temperature curing capability for high-frequency flexible printed circuit boards (FPCBs). MPI was cured using dicumyl peroxide (DCP) at 80–140 °C through a radical process optimized via DSC analy...

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Main Authors: Seonwoo Kim, Suin Chae, Mirae Seo, Yubin Kim, Soobin Park, Sehoon Park, Hyunjin Nam
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Micro
Subjects:
Online Access:https://www.mdpi.com/2673-8023/5/2/23
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author Seonwoo Kim
Suin Chae
Mirae Seo
Yubin Kim
Soobin Park
Sehoon Park
Hyunjin Nam
author_facet Seonwoo Kim
Suin Chae
Mirae Seo
Yubin Kim
Soobin Park
Sehoon Park
Hyunjin Nam
author_sort Seonwoo Kim
collection DOAJ
description This study presents the development of a modified polyimide (MPI) with low dielectric properties and low-temperature curing capability for high-frequency flexible printed circuit boards (FPCBs). MPI was cured using dicumyl peroxide (DCP) at 80–140 °C through a radical process optimized via DSC analysis, while Fourier-transform infrared (FT-IR) confirmed the elimination of C=C bonds and the formation of imide structures. The MPI film exhibited low dielectric constants (D<sub>k</sub>) of 1.759 at 20 GHz and 1.734 at 28 GHz, with ultra-low dissipation factors (D<sub>f</sub>) of 0.00165 and 0.00157. High-frequency S-parameter evaluations showed an excellent performance, with S11 of −32.92 dB and S21 of approximately −1 dB. Mechanical reliability tests demonstrated a strong peel strength of 0.8–1.2 kgf/mm (IPC TM-650 2.4.8 standard) and stable electrical resistance during bending to ~6 mm radius, with full recovery after severe deformation. These results highlight MPI’s potential as a high-performance dielectric material for next-generation FPCBs, combining superior electrical performance, mechanical flexibility, and compatibility with low-temperature processing.
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spelling doaj-art-6207c0bf788a4ad5be4f16e98a96221a2025-06-25T14:11:12ZengMDPI AGMicro2673-80232025-05-01522310.3390/micro5020023Development of Low-Dielectric Modified Polyimide with Low-Temperature Radical Curing for High-Frequency Flexible Printed Circuit BoardsSeonwoo Kim0Suin Chae1Mirae Seo2Yubin Kim3Soobin Park4Sehoon Park5Hyunjin Nam6ICT Device Packaging Research Center, Korea Electronics Technology Institute (KETI), Seongnam 13509, Republic of KoreaICT Device Packaging Research Center, Korea Electronics Technology Institute (KETI), Seongnam 13509, Republic of KoreaICT Device Packaging Research Center, Korea Electronics Technology Institute (KETI), Seongnam 13509, Republic of KoreaICT Device Packaging Research Center, Korea Electronics Technology Institute (KETI), Seongnam 13509, Republic of KoreaICT Device Packaging Research Center, Korea Electronics Technology Institute (KETI), Seongnam 13509, Republic of KoreaICT Device Packaging Research Center, Korea Electronics Technology Institute (KETI), Seongnam 13509, Republic of KoreaICT Device Packaging Research Center, Korea Electronics Technology Institute (KETI), Seongnam 13509, Republic of KoreaThis study presents the development of a modified polyimide (MPI) with low dielectric properties and low-temperature curing capability for high-frequency flexible printed circuit boards (FPCBs). MPI was cured using dicumyl peroxide (DCP) at 80–140 °C through a radical process optimized via DSC analysis, while Fourier-transform infrared (FT-IR) confirmed the elimination of C=C bonds and the formation of imide structures. The MPI film exhibited low dielectric constants (D<sub>k</sub>) of 1.759 at 20 GHz and 1.734 at 28 GHz, with ultra-low dissipation factors (D<sub>f</sub>) of 0.00165 and 0.00157. High-frequency S-parameter evaluations showed an excellent performance, with S11 of −32.92 dB and S21 of approximately −1 dB. Mechanical reliability tests demonstrated a strong peel strength of 0.8–1.2 kgf/mm (IPC TM-650 2.4.8 standard) and stable electrical resistance during bending to ~6 mm radius, with full recovery after severe deformation. These results highlight MPI’s potential as a high-performance dielectric material for next-generation FPCBs, combining superior electrical performance, mechanical flexibility, and compatibility with low-temperature processing.https://www.mdpi.com/2673-8023/5/2/23low-dielectric polyimideFPCBhigh-frequency electronicslow-temperature curing
spellingShingle Seonwoo Kim
Suin Chae
Mirae Seo
Yubin Kim
Soobin Park
Sehoon Park
Hyunjin Nam
Development of Low-Dielectric Modified Polyimide with Low-Temperature Radical Curing for High-Frequency Flexible Printed Circuit Boards
Micro
low-dielectric polyimide
FPCB
high-frequency electronics
low-temperature curing
title Development of Low-Dielectric Modified Polyimide with Low-Temperature Radical Curing for High-Frequency Flexible Printed Circuit Boards
title_full Development of Low-Dielectric Modified Polyimide with Low-Temperature Radical Curing for High-Frequency Flexible Printed Circuit Boards
title_fullStr Development of Low-Dielectric Modified Polyimide with Low-Temperature Radical Curing for High-Frequency Flexible Printed Circuit Boards
title_full_unstemmed Development of Low-Dielectric Modified Polyimide with Low-Temperature Radical Curing for High-Frequency Flexible Printed Circuit Boards
title_short Development of Low-Dielectric Modified Polyimide with Low-Temperature Radical Curing for High-Frequency Flexible Printed Circuit Boards
title_sort development of low dielectric modified polyimide with low temperature radical curing for high frequency flexible printed circuit boards
topic low-dielectric polyimide
FPCB
high-frequency electronics
low-temperature curing
url https://www.mdpi.com/2673-8023/5/2/23
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