Hydrogen embrittlement of ferrite-pearlite OCTG steels under electrochemical and gaseous hydrogen environment

This study investigates the hydrogen embrittlement behavior under electrochemical and gaseous hydrogen charging conditions, providing a multi-scale analysis of the correlation between fracture behavior and microstructural factors in ferrite-pearlite OCTG (oil country tubular goods) steel. The hydrog...

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Main Authors: Dong-Kyu Oh, Byoungchul Hwang
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S223878542501734X
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author Dong-Kyu Oh
Byoungchul Hwang
author_facet Dong-Kyu Oh
Byoungchul Hwang
author_sort Dong-Kyu Oh
collection DOAJ
description This study investigates the hydrogen embrittlement behavior under electrochemical and gaseous hydrogen charging conditions, providing a multi-scale analysis of the correlation between fracture behavior and microstructural factors in ferrite-pearlite OCTG (oil country tubular goods) steel. The hydrogen embrittlement mechanism at the notch root was predominantly governed by the hydrogen-enhanced decohesion (HEDE) mechanism, which is facilitated by high triaxial stress states and hydrogen accumulation. Although the relative notch tensile strength (RNTS) value remained identical at 0.85 under a gaseous hydrogen pressure of 10 MPa and a current density of 0.5A/m2, the fracture behavior exhibited significant differences. Gaseous hydrogen charging facilitated deeper hydrogen penetration into the central regions, leading to quasi-cleavage fracture, whereas electrochemical charging predominantly induced brittle fracture near the surface. Thermal desorption analysis (TDA) revealed low-temperature peaks at 0.19 ppm and 0.07 ppm, corresponding to reversible trap site such as ferrite lattice defects and grain boundaries. A high-temperature peak of 0.40 ppm corresponded to hydrogen trapped in cementite, which was classified as an irreversible trapping site. Fractographic analysis revealed that ferrite underwent cleavage fracture due to hydrogen trapping at lattice sites, whereas pearlite exhibited shear cracking across the cementite lamellae, driven by localized stress concentration. These findings underscore the crucial role of microstructural characteristics and hydrogen trapping behavior in governing hydrogen embrittlement mechanisms, offering insights into the development of hydrogen-resistant OCTG steel.
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spelling doaj-art-5f9003ba6cd2497bbc207941e257e8ab2025-07-12T04:46:21ZengElsevierJournal of Materials Research and Technology2238-78542025-07-013738223831Hydrogen embrittlement of ferrite-pearlite OCTG steels under electrochemical and gaseous hydrogen environmentDong-Kyu Oh0Byoungchul Hwang1Department of Materials Science and Engineering, Seoul National University of Science and Technology (SEOULTECH), 232, Gongneung-ro, Nowon-gu, Seoul, 01811, South KoreaCorresponding author.; Department of Materials Science and Engineering, Seoul National University of Science and Technology (SEOULTECH), 232, Gongneung-ro, Nowon-gu, Seoul, 01811, South KoreaThis study investigates the hydrogen embrittlement behavior under electrochemical and gaseous hydrogen charging conditions, providing a multi-scale analysis of the correlation between fracture behavior and microstructural factors in ferrite-pearlite OCTG (oil country tubular goods) steel. The hydrogen embrittlement mechanism at the notch root was predominantly governed by the hydrogen-enhanced decohesion (HEDE) mechanism, which is facilitated by high triaxial stress states and hydrogen accumulation. Although the relative notch tensile strength (RNTS) value remained identical at 0.85 under a gaseous hydrogen pressure of 10 MPa and a current density of 0.5A/m2, the fracture behavior exhibited significant differences. Gaseous hydrogen charging facilitated deeper hydrogen penetration into the central regions, leading to quasi-cleavage fracture, whereas electrochemical charging predominantly induced brittle fracture near the surface. Thermal desorption analysis (TDA) revealed low-temperature peaks at 0.19 ppm and 0.07 ppm, corresponding to reversible trap site such as ferrite lattice defects and grain boundaries. A high-temperature peak of 0.40 ppm corresponded to hydrogen trapped in cementite, which was classified as an irreversible trapping site. Fractographic analysis revealed that ferrite underwent cleavage fracture due to hydrogen trapping at lattice sites, whereas pearlite exhibited shear cracking across the cementite lamellae, driven by localized stress concentration. These findings underscore the crucial role of microstructural characteristics and hydrogen trapping behavior in governing hydrogen embrittlement mechanisms, offering insights into the development of hydrogen-resistant OCTG steel.http://www.sciencedirect.com/science/article/pii/S223878542501734XOCTG steelElectrochemicalGaseousHydrogen embrittlementMicrostructure
spellingShingle Dong-Kyu Oh
Byoungchul Hwang
Hydrogen embrittlement of ferrite-pearlite OCTG steels under electrochemical and gaseous hydrogen environment
Journal of Materials Research and Technology
OCTG steel
Electrochemical
Gaseous
Hydrogen embrittlement
Microstructure
title Hydrogen embrittlement of ferrite-pearlite OCTG steels under electrochemical and gaseous hydrogen environment
title_full Hydrogen embrittlement of ferrite-pearlite OCTG steels under electrochemical and gaseous hydrogen environment
title_fullStr Hydrogen embrittlement of ferrite-pearlite OCTG steels under electrochemical and gaseous hydrogen environment
title_full_unstemmed Hydrogen embrittlement of ferrite-pearlite OCTG steels under electrochemical and gaseous hydrogen environment
title_short Hydrogen embrittlement of ferrite-pearlite OCTG steels under electrochemical and gaseous hydrogen environment
title_sort hydrogen embrittlement of ferrite pearlite octg steels under electrochemical and gaseous hydrogen environment
topic OCTG steel
Electrochemical
Gaseous
Hydrogen embrittlement
Microstructure
url http://www.sciencedirect.com/science/article/pii/S223878542501734X
work_keys_str_mv AT dongkyuoh hydrogenembrittlementofferritepearliteoctgsteelsunderelectrochemicalandgaseoushydrogenenvironment
AT byoungchulhwang hydrogenembrittlementofferritepearliteoctgsteelsunderelectrochemicalandgaseoushydrogenenvironment