Implementation and Field Validation of a Digital Twin Methodology to Enhance Production and Service Systems in Waste Management

The sustainable management of organic waste is a global priority due to its environmental impact and the increasing pressure on urban and rural systems, particularly in regions with limited technological infrastructure. This study introduces and validates a comprehensive methodology based on Digital...

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Bibliographic Details
Main Authors: Jhonathan Mauricio Vargas, Omar Danilo Castrillon, Jaime Alberto Giraldo
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/12/6733
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Summary:The sustainable management of organic waste is a global priority due to its environmental impact and the increasing pressure on urban and rural systems, particularly in regions with limited technological infrastructure. This study introduces and validates a comprehensive methodology based on Digital Twins (DTs) to optimize production and service systems in organic waste management. The methodology includes contextual and propositional phases and is built on a modular three-layer architecture (physical, cloud, and virtual) that enables real-time monitoring, simulation, and feedback. It was validated through a field implementation in a composting facility in Cajamarca, Colombia. The results showed a 10% increase in composting efficiency and a monthly gain of 1200 kg of compost. A statistical analysis confirmed a significant increase in process efficiency (<i>p</i> < 0.001) and a reduction in performance variability (<i>p</i> < 0.01). The return on investment reached 18,957.6% using low-cost technology. These findings demonstrate the viability and adaptability of the proposed methodology for low-tech environments and support its potential for scaling in circular economy applications across waste management and agriculture.
ISSN:2076-3417