Investigation of Droplet Spreading and Rebound Dynamics on Superhydrophobic Surfaces Using Machine Learning

The spreading and rebound of impacting droplets on superhydrophobic interfaces is a complex phenomenon governed by the interconnected contributions of surface, fluid and environmental factors. In this work, we employed a collection of 1498 water–glycerin droplet impact experiments on monolayer-funct...

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Main Authors: Samo Jereb, Jure Berce, Robert Lovšin, Matevž Zupančič, Matic Može, Iztok Golobič
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Biomimetics
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Online Access:https://www.mdpi.com/2313-7673/10/6/357
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author Samo Jereb
Jure Berce
Robert Lovšin
Matevž Zupančič
Matic Može
Iztok Golobič
author_facet Samo Jereb
Jure Berce
Robert Lovšin
Matevž Zupančič
Matic Može
Iztok Golobič
author_sort Samo Jereb
collection DOAJ
description The spreading and rebound of impacting droplets on superhydrophobic interfaces is a complex phenomenon governed by the interconnected contributions of surface, fluid and environmental factors. In this work, we employed a collection of 1498 water–glycerin droplet impact experiments on monolayer-functionalized laser-structured aluminum samples to train, validate and optimize a machine learning regression model. To elucidate the role of each influential parameter, we analyzed the model-predicted individual parameter contributions on key descriptors of the phenomenon, such as contact time, maximum spreading coefficient and rebound efficiency. Our results confirm the dominant contribution of droplet impact velocity while highlighting that the droplet spreading phase appears to be independent of surface microtopography, i.e., the depth and width of laser-made features. Interestingly, once the rebound transitions to the retraction stage, the importance of the unwetted area fraction is heightened, manifesting in higher rebound efficiency on samples with smaller distances between laser-fabricated microchannels. Finally, we exploited the trained models to develop empirical correlations for predicting the maximum spreading coefficient and rebound efficiency, both of which strongly outperform the currently published models. This work can aid future studies that aim to bridge the gap between the observed macroscale surface-droplet interactions and the microscale properties of the interface or the thermophysical properties of the fluid.
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spelling doaj-art-4e3d9e988f3649c38f4bf22bc92f650a2025-06-25T13:32:33ZengMDPI AGBiomimetics2313-76732025-06-0110635710.3390/biomimetics10060357Investigation of Droplet Spreading and Rebound Dynamics on Superhydrophobic Surfaces Using Machine LearningSamo Jereb0Jure Berce1Robert Lovšin2Matevž Zupančič3Matic Može4Iztok Golobič5Faculty of Mechanical Engineering, University of Ljubljana, Aškerčeva cesta 6, SI-1000 Ljubljana, SloveniaFaculty of Mechanical Engineering, University of Ljubljana, Aškerčeva cesta 6, SI-1000 Ljubljana, SloveniaFaculty of Mechanical Engineering, University of Ljubljana, Aškerčeva cesta 6, SI-1000 Ljubljana, SloveniaFaculty of Mechanical Engineering, University of Ljubljana, Aškerčeva cesta 6, SI-1000 Ljubljana, SloveniaFaculty of Mechanical Engineering, University of Ljubljana, Aškerčeva cesta 6, SI-1000 Ljubljana, SloveniaFaculty of Mechanical Engineering, University of Ljubljana, Aškerčeva cesta 6, SI-1000 Ljubljana, SloveniaThe spreading and rebound of impacting droplets on superhydrophobic interfaces is a complex phenomenon governed by the interconnected contributions of surface, fluid and environmental factors. In this work, we employed a collection of 1498 water–glycerin droplet impact experiments on monolayer-functionalized laser-structured aluminum samples to train, validate and optimize a machine learning regression model. To elucidate the role of each influential parameter, we analyzed the model-predicted individual parameter contributions on key descriptors of the phenomenon, such as contact time, maximum spreading coefficient and rebound efficiency. Our results confirm the dominant contribution of droplet impact velocity while highlighting that the droplet spreading phase appears to be independent of surface microtopography, i.e., the depth and width of laser-made features. Interestingly, once the rebound transitions to the retraction stage, the importance of the unwetted area fraction is heightened, manifesting in higher rebound efficiency on samples with smaller distances between laser-fabricated microchannels. Finally, we exploited the trained models to develop empirical correlations for predicting the maximum spreading coefficient and rebound efficiency, both of which strongly outperform the currently published models. This work can aid future studies that aim to bridge the gap between the observed macroscale surface-droplet interactions and the microscale properties of the interface or the thermophysical properties of the fluid.https://www.mdpi.com/2313-7673/10/6/357droplet impactsuperhydrophobic surfacemachine learningmaximum spreading coefficientdroplet reboundrebound efficiency
spellingShingle Samo Jereb
Jure Berce
Robert Lovšin
Matevž Zupančič
Matic Može
Iztok Golobič
Investigation of Droplet Spreading and Rebound Dynamics on Superhydrophobic Surfaces Using Machine Learning
Biomimetics
droplet impact
superhydrophobic surface
machine learning
maximum spreading coefficient
droplet rebound
rebound efficiency
title Investigation of Droplet Spreading and Rebound Dynamics on Superhydrophobic Surfaces Using Machine Learning
title_full Investigation of Droplet Spreading and Rebound Dynamics on Superhydrophobic Surfaces Using Machine Learning
title_fullStr Investigation of Droplet Spreading and Rebound Dynamics on Superhydrophobic Surfaces Using Machine Learning
title_full_unstemmed Investigation of Droplet Spreading and Rebound Dynamics on Superhydrophobic Surfaces Using Machine Learning
title_short Investigation of Droplet Spreading and Rebound Dynamics on Superhydrophobic Surfaces Using Machine Learning
title_sort investigation of droplet spreading and rebound dynamics on superhydrophobic surfaces using machine learning
topic droplet impact
superhydrophobic surface
machine learning
maximum spreading coefficient
droplet rebound
rebound efficiency
url https://www.mdpi.com/2313-7673/10/6/357
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