Particle-Scale Insights into Extraction Zone Development During Block Caving: Experimental Validation and PFC3D Simulation of Gradation-Dependent Flow Characteristics

To investigate the evolution trend of the extraction zone above the drawbell in block caving, an experimental apparatus incorporating the drawbell structure was designed. Ore drawing experiments were conducted using materials with varying particle size gradations. The results demonstrate that the ex...

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Main Authors: Chaoyi Yang, Guangquan Li, Dengjun Gan, Rihong Cao, Hang Lin, Rugao Gao
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/14/7916
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author Chaoyi Yang
Guangquan Li
Dengjun Gan
Rihong Cao
Hang Lin
Rugao Gao
author_facet Chaoyi Yang
Guangquan Li
Dengjun Gan
Rihong Cao
Hang Lin
Rugao Gao
author_sort Chaoyi Yang
collection DOAJ
description To investigate the evolution trend of the extraction zone above the drawbell in block caving, an experimental apparatus incorporating the drawbell structure was designed. Ore drawing experiments were conducted using materials with varying particle size gradations. The results demonstrate that the extraction zones for all three gradations exhibit an ellipsoidal shape in the vertical direction, with elliptical cross-sections. As the draw height increases, both the major and minor axes of the extraction zone’s maximum cross-section continuously enlarge, stabilizing beyond a draw height of 80 cm. The ore fragment size significantly influences the extraction zone dimensions. Gradation I, characterized by the smallest average particle size, yielded the largest extraction zone, whereas Gradation III, with the largest average particle size, resulted in the smallest. Numerical simulations of ore drawing for the different particle sizes were performed using PFC3D. The extent of the extraction zone in the numerical results was determined by reconstructing the initial positions of the drawn particles. The simulations show good agreement with the experimental findings, particularly regarding how the major and minor axes of the extraction zone cross-section vary with increasing draw height. Moreover, the simulations confirm that smaller average particle sizes enhance particle flowability, leading to larger extraction zones, as anticipated.
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issn 2076-3417
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spelling doaj-art-3c81fcb4bc2a4c2c82ec1e3a723fdddd2025-07-25T13:12:44ZengMDPI AGApplied Sciences2076-34172025-07-011514791610.3390/app15147916Particle-Scale Insights into Extraction Zone Development During Block Caving: Experimental Validation and PFC3D Simulation of Gradation-Dependent Flow CharacteristicsChaoyi Yang0Guangquan Li1Dengjun Gan2Rihong Cao3Hang Lin4Rugao Gao5School of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaYunnan Diqing Non-Ferrous Metals Co., Ltd., Shangri-La 674400, ChinaYunnan Diqing Non-Ferrous Metals Co., Ltd., Shangri-La 674400, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaCollege of Resources, Environment and Safety Engineering, Hunan University of Science and Technology, Xiangtan 411201, ChinaTo investigate the evolution trend of the extraction zone above the drawbell in block caving, an experimental apparatus incorporating the drawbell structure was designed. Ore drawing experiments were conducted using materials with varying particle size gradations. The results demonstrate that the extraction zones for all three gradations exhibit an ellipsoidal shape in the vertical direction, with elliptical cross-sections. As the draw height increases, both the major and minor axes of the extraction zone’s maximum cross-section continuously enlarge, stabilizing beyond a draw height of 80 cm. The ore fragment size significantly influences the extraction zone dimensions. Gradation I, characterized by the smallest average particle size, yielded the largest extraction zone, whereas Gradation III, with the largest average particle size, resulted in the smallest. Numerical simulations of ore drawing for the different particle sizes were performed using PFC3D. The extent of the extraction zone in the numerical results was determined by reconstructing the initial positions of the drawn particles. The simulations show good agreement with the experimental findings, particularly regarding how the major and minor axes of the extraction zone cross-section vary with increasing draw height. Moreover, the simulations confirm that smaller average particle sizes enhance particle flowability, leading to larger extraction zones, as anticipated.https://www.mdpi.com/2076-3417/15/14/7916block cavingparticle sizeextraction zonemajor and minor axesnumerical simulation
spellingShingle Chaoyi Yang
Guangquan Li
Dengjun Gan
Rihong Cao
Hang Lin
Rugao Gao
Particle-Scale Insights into Extraction Zone Development During Block Caving: Experimental Validation and PFC3D Simulation of Gradation-Dependent Flow Characteristics
Applied Sciences
block caving
particle size
extraction zone
major and minor axes
numerical simulation
title Particle-Scale Insights into Extraction Zone Development During Block Caving: Experimental Validation and PFC3D Simulation of Gradation-Dependent Flow Characteristics
title_full Particle-Scale Insights into Extraction Zone Development During Block Caving: Experimental Validation and PFC3D Simulation of Gradation-Dependent Flow Characteristics
title_fullStr Particle-Scale Insights into Extraction Zone Development During Block Caving: Experimental Validation and PFC3D Simulation of Gradation-Dependent Flow Characteristics
title_full_unstemmed Particle-Scale Insights into Extraction Zone Development During Block Caving: Experimental Validation and PFC3D Simulation of Gradation-Dependent Flow Characteristics
title_short Particle-Scale Insights into Extraction Zone Development During Block Caving: Experimental Validation and PFC3D Simulation of Gradation-Dependent Flow Characteristics
title_sort particle scale insights into extraction zone development during block caving experimental validation and pfc3d simulation of gradation dependent flow characteristics
topic block caving
particle size
extraction zone
major and minor axes
numerical simulation
url https://www.mdpi.com/2076-3417/15/14/7916
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