Reconstruction of Old Pavements Based on Resonant Rubblization Technology: A Review of Technological Progress, Engineering Applications, and Intelligent Development

With the continuous expansion of highway networks and rapid advancements in the transportation industry, the need for highway maintenance and reconstruction has become increasingly urgent. Resonant rubblization technology generates an interlocking structure within the pavement layer by producing dia...

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Main Authors: Sibo Ding, Dehuan Sun, Yongtao Hu, Shuang Lu, Zedong Qiu, Shuo Zhang, Lei Wang, Shaowei Jiang, Tao Han, Yingli Gao
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Buildings
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Online Access:https://www.mdpi.com/2075-5309/15/13/2165
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author Sibo Ding
Dehuan Sun
Yongtao Hu
Shuang Lu
Zedong Qiu
Shuo Zhang
Lei Wang
Shaowei Jiang
Tao Han
Yingli Gao
author_facet Sibo Ding
Dehuan Sun
Yongtao Hu
Shuang Lu
Zedong Qiu
Shuo Zhang
Lei Wang
Shaowei Jiang
Tao Han
Yingli Gao
author_sort Sibo Ding
collection DOAJ
description With the continuous expansion of highway networks and rapid advancements in the transportation industry, the need for highway maintenance and reconstruction has become increasingly urgent. Resonant rubblization technology generates an interlocking structure within the pavement layer by producing diagonal cracks at angles of 35–40°, thereby significantly enhancing load-bearing capacity and structural stability. As a result, this technique offers substantial benefits, including a marked reduction in reflective cracking, efficient reuse of existing concrete slabs (with a utilization rate exceeding 85%), reduced construction costs (by 15–30% compared to conventional methods), and faster construction speeds—up to 7000 square yards per day. Consequently, resonant rubblization has emerged as a key method for rehabilitating aging cement concrete pavements. Building on this foundation, this paper reviews the fundamental principles of resonant rubblization technology by synthesizing global research findings and engineering case studies. It provides a comprehensive analysis of the historical development, equipment design, construction principles, and practical application outcomes of resonant rubblization, with particular attention to its effects on pavement structure, load-bearing capacity, and long-term stability. Future research should focus on developing more realistic subgrade models, improving evaluation methods for post-rubblization pavement performance, and advancing the intelligentization of resonant equipment. The ultimate goal is to enhance the quality of road maintenance and repair, ensure road safety, and promote the development of long-life, sustainable road infrastructure through the continued advancement and application of resonant rubblization technology.
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spelling doaj-art-2a23e64bef934b038df5c0d0afa849a32025-07-11T14:37:13ZengMDPI AGBuildings2075-53092025-06-011513216510.3390/buildings15132165Reconstruction of Old Pavements Based on Resonant Rubblization Technology: A Review of Technological Progress, Engineering Applications, and Intelligent DevelopmentSibo Ding0Dehuan Sun1Yongtao Hu2Shuang Lu3Zedong Qiu4Shuo Zhang5Lei Wang6Shaowei Jiang7Tao Han8Yingli Gao9No. Three Engineering Co., Ltd. of CCCC First Highway Engineering Co., Ltd., Beijing 101102, ChinaNo. Three Engineering Co., Ltd. of CCCC First Highway Engineering Co., Ltd., Beijing 101102, ChinaNo. Three Engineering Co., Ltd. of CCCC First Highway Engineering Co., Ltd., Beijing 101102, ChinaSchool of Civil Engineering, Harbin Institute of Technology, Harbin 150090, ChinaSchool of Civil Engineering, Harbin Institute of Technology, Harbin 150090, ChinaSchool of Civil Engineering, Harbin Institute of Technology, Harbin 150090, ChinaNo. Three Engineering Co., Ltd. of CCCC First Highway Engineering Co., Ltd., Beijing 101102, ChinaNo. Three Engineering Co., Ltd. of CCCC First Highway Engineering Co., Ltd., Beijing 101102, ChinaBeijing Jinyu New Building Materials Industrialization Group Co., Ltd., Beijing 100024, ChinaSchool of Transportation Engineering, Changsha University of Science and Technology, Changsha 410114, ChinaWith the continuous expansion of highway networks and rapid advancements in the transportation industry, the need for highway maintenance and reconstruction has become increasingly urgent. Resonant rubblization technology generates an interlocking structure within the pavement layer by producing diagonal cracks at angles of 35–40°, thereby significantly enhancing load-bearing capacity and structural stability. As a result, this technique offers substantial benefits, including a marked reduction in reflective cracking, efficient reuse of existing concrete slabs (with a utilization rate exceeding 85%), reduced construction costs (by 15–30% compared to conventional methods), and faster construction speeds—up to 7000 square yards per day. Consequently, resonant rubblization has emerged as a key method for rehabilitating aging cement concrete pavements. Building on this foundation, this paper reviews the fundamental principles of resonant rubblization technology by synthesizing global research findings and engineering case studies. It provides a comprehensive analysis of the historical development, equipment design, construction principles, and practical application outcomes of resonant rubblization, with particular attention to its effects on pavement structure, load-bearing capacity, and long-term stability. Future research should focus on developing more realistic subgrade models, improving evaluation methods for post-rubblization pavement performance, and advancing the intelligentization of resonant equipment. The ultimate goal is to enhance the quality of road maintenance and repair, ensure road safety, and promote the development of long-life, sustainable road infrastructure through the continued advancement and application of resonant rubblization technology.https://www.mdpi.com/2075-5309/15/13/2165road maintenance and reconstructionresonant rubblizationold cement concrete pavementreflective crackinglong-life infrastructure
spellingShingle Sibo Ding
Dehuan Sun
Yongtao Hu
Shuang Lu
Zedong Qiu
Shuo Zhang
Lei Wang
Shaowei Jiang
Tao Han
Yingli Gao
Reconstruction of Old Pavements Based on Resonant Rubblization Technology: A Review of Technological Progress, Engineering Applications, and Intelligent Development
Buildings
road maintenance and reconstruction
resonant rubblization
old cement concrete pavement
reflective cracking
long-life infrastructure
title Reconstruction of Old Pavements Based on Resonant Rubblization Technology: A Review of Technological Progress, Engineering Applications, and Intelligent Development
title_full Reconstruction of Old Pavements Based on Resonant Rubblization Technology: A Review of Technological Progress, Engineering Applications, and Intelligent Development
title_fullStr Reconstruction of Old Pavements Based on Resonant Rubblization Technology: A Review of Technological Progress, Engineering Applications, and Intelligent Development
title_full_unstemmed Reconstruction of Old Pavements Based on Resonant Rubblization Technology: A Review of Technological Progress, Engineering Applications, and Intelligent Development
title_short Reconstruction of Old Pavements Based on Resonant Rubblization Technology: A Review of Technological Progress, Engineering Applications, and Intelligent Development
title_sort reconstruction of old pavements based on resonant rubblization technology a review of technological progress engineering applications and intelligent development
topic road maintenance and reconstruction
resonant rubblization
old cement concrete pavement
reflective cracking
long-life infrastructure
url https://www.mdpi.com/2075-5309/15/13/2165
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