Microbial Corrosion Behavior of L245 Pipeline Steel in the Presence of Iron-Oxidizing Bacteria and <i>Shewanella algae</i>

Microbiologically influenced corrosion (MIC) poses significant challenges in oilfield water injection environments, leading to substantial socioeconomic losses. L245 steel, a low-alloy steel widely used in oil and gas pipelines due to its excellent mechanical properties and cost-effectiveness, remai...

Full description

Saved in:
Bibliographic Details
Main Authors: Fanghui Zhu, Yiyang Liu, Chunsheng Wu, Kai Li, Yingshuai Hu, Wei Liu, Shuzhen Yu, Mingxing Li, Xiaohuan Dong, Haobo Yu
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Microorganisms
Subjects:
Online Access:https://www.mdpi.com/2076-2607/13/7/1476
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1839615506172084224
author Fanghui Zhu
Yiyang Liu
Chunsheng Wu
Kai Li
Yingshuai Hu
Wei Liu
Shuzhen Yu
Mingxing Li
Xiaohuan Dong
Haobo Yu
author_facet Fanghui Zhu
Yiyang Liu
Chunsheng Wu
Kai Li
Yingshuai Hu
Wei Liu
Shuzhen Yu
Mingxing Li
Xiaohuan Dong
Haobo Yu
author_sort Fanghui Zhu
collection DOAJ
description Microbiologically influenced corrosion (MIC) poses significant challenges in oilfield water injection environments, leading to substantial socioeconomic losses. L245 steel, a low-alloy steel widely used in oil and gas pipelines due to its excellent mechanical properties and cost-effectiveness, remains highly vulnerable to MIC during long-term service. This study uses surface characterization and electrochemical techniques to investigate the corrosion behavior of L245 pipeline steel under short-cycle conditions in a symbiotic environment of iron-oxidizing bacteria (IOB) and <i>Shewanella algae</i> (<i>S. algae</i>). Key findings revealed that localized corrosion of L245 steel was markedly exacerbated under coexisting IOB and <i>S. algae</i> conditions compared to monoculture systems. However, the uniform corrosion rate under symbiosis fell between the rates observed in the individual IOB and <i>S. algae</i> systems. Mechanistically, the enhanced corrosion under symbiotic conditions was attributed to the synergistic electron transfer interaction: IOB exploited electron carriers secreted by <i>S. algae</i> during extracellular electron transfer (EET), which amplified the microbial consortium’s capacity to harvest electrons from the steel substrate. These results emphasize the critical role of interspecies electron exchange in accelerating localized degradation of carbon steel under complex microbial consortia, with implications for developing targeted mitigation strategies in industrial pipelines exposed to similar microbiological environments.
format Article
id doaj-art-29a4dd62d2034b68bdbda0ff38f275c8
institution Matheson Library
issn 2076-2607
language English
publishDate 2025-06-01
publisher MDPI AG
record_format Article
series Microorganisms
spelling doaj-art-29a4dd62d2034b68bdbda0ff38f275c82025-07-25T13:30:52ZengMDPI AGMicroorganisms2076-26072025-06-01137147610.3390/microorganisms13071476Microbial Corrosion Behavior of L245 Pipeline Steel in the Presence of Iron-Oxidizing Bacteria and <i>Shewanella algae</i>Fanghui Zhu0Yiyang Liu1Chunsheng Wu2Kai Li3Yingshuai Hu4Wei Liu5Shuzhen Yu6Mingxing Li7Xiaohuan Dong8Haobo Yu9Oil & Gas Technology Research Institute of ChangQing Oilfield Company, Xi’an 710018, ChinaBeijing Key Laboratory of Failure, Corrosion and Protection of Oil/Gas Facility Materials, College of New Energy and Materials, China University of Petroleum-Beijing, 18 Fuxue Road, Changping, Beijing 102249, ChinaOil & Gas Technology Research Institute of ChangQing Oilfield Company, Xi’an 710018, ChinaOil & Gas Technology Research Institute of ChangQing Oilfield Company, Xi’an 710018, ChinaBeijing Key Laboratory of Failure, Corrosion and Protection of Oil/Gas Facility Materials, College of New Energy and Materials, China University of Petroleum-Beijing, 18 Fuxue Road, Changping, Beijing 102249, ChinaOil & Gas Technology Research Institute of ChangQing Oilfield Company, Xi’an 710018, ChinaOil & Gas Technology Research Institute of ChangQing Oilfield Company, Xi’an 710018, ChinaOil & Gas Technology Research Institute of ChangQing Oilfield Company, Xi’an 710018, ChinaOil & Gas Technology Research Institute of ChangQing Oilfield Company, Xi’an 710018, ChinaBeijing Key Laboratory of Failure, Corrosion and Protection of Oil/Gas Facility Materials, College of New Energy and Materials, China University of Petroleum-Beijing, 18 Fuxue Road, Changping, Beijing 102249, ChinaMicrobiologically influenced corrosion (MIC) poses significant challenges in oilfield water injection environments, leading to substantial socioeconomic losses. L245 steel, a low-alloy steel widely used in oil and gas pipelines due to its excellent mechanical properties and cost-effectiveness, remains highly vulnerable to MIC during long-term service. This study uses surface characterization and electrochemical techniques to investigate the corrosion behavior of L245 pipeline steel under short-cycle conditions in a symbiotic environment of iron-oxidizing bacteria (IOB) and <i>Shewanella algae</i> (<i>S. algae</i>). Key findings revealed that localized corrosion of L245 steel was markedly exacerbated under coexisting IOB and <i>S. algae</i> conditions compared to monoculture systems. However, the uniform corrosion rate under symbiosis fell between the rates observed in the individual IOB and <i>S. algae</i> systems. Mechanistically, the enhanced corrosion under symbiotic conditions was attributed to the synergistic electron transfer interaction: IOB exploited electron carriers secreted by <i>S. algae</i> during extracellular electron transfer (EET), which amplified the microbial consortium’s capacity to harvest electrons from the steel substrate. These results emphasize the critical role of interspecies electron exchange in accelerating localized degradation of carbon steel under complex microbial consortia, with implications for developing targeted mitigation strategies in industrial pipelines exposed to similar microbiological environments.https://www.mdpi.com/2076-2607/13/7/1476microbial corrosioniron oxidizing bacteria<i>Shewanella algae</i>symbiotic corrosion
spellingShingle Fanghui Zhu
Yiyang Liu
Chunsheng Wu
Kai Li
Yingshuai Hu
Wei Liu
Shuzhen Yu
Mingxing Li
Xiaohuan Dong
Haobo Yu
Microbial Corrosion Behavior of L245 Pipeline Steel in the Presence of Iron-Oxidizing Bacteria and <i>Shewanella algae</i>
Microorganisms
microbial corrosion
iron oxidizing bacteria
<i>Shewanella algae</i>
symbiotic corrosion
title Microbial Corrosion Behavior of L245 Pipeline Steel in the Presence of Iron-Oxidizing Bacteria and <i>Shewanella algae</i>
title_full Microbial Corrosion Behavior of L245 Pipeline Steel in the Presence of Iron-Oxidizing Bacteria and <i>Shewanella algae</i>
title_fullStr Microbial Corrosion Behavior of L245 Pipeline Steel in the Presence of Iron-Oxidizing Bacteria and <i>Shewanella algae</i>
title_full_unstemmed Microbial Corrosion Behavior of L245 Pipeline Steel in the Presence of Iron-Oxidizing Bacteria and <i>Shewanella algae</i>
title_short Microbial Corrosion Behavior of L245 Pipeline Steel in the Presence of Iron-Oxidizing Bacteria and <i>Shewanella algae</i>
title_sort microbial corrosion behavior of l245 pipeline steel in the presence of iron oxidizing bacteria and i shewanella algae i
topic microbial corrosion
iron oxidizing bacteria
<i>Shewanella algae</i>
symbiotic corrosion
url https://www.mdpi.com/2076-2607/13/7/1476
work_keys_str_mv AT fanghuizhu microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei
AT yiyangliu microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei
AT chunshengwu microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei
AT kaili microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei
AT yingshuaihu microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei
AT weiliu microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei
AT shuzhenyu microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei
AT mingxingli microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei
AT xiaohuandong microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei
AT haoboyu microbialcorrosionbehaviorofl245pipelinesteelinthepresenceofironoxidizingbacteriaandishewanellaalgaei