Justification of the Crank Tedder Parameters for Mineral Fertilizers

The aim of the research was to reduce the irregularity of mineral fertilizer granule flow by developing a tedder-vaulting breaker that prevents the formation of vaults over the sowing windows of the seeder hopper. Existing dosing devices for mineral fertilizers do not provide stable application of t...

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Main Authors: Sayakhat Nukeshev, Kairat Yeskhozhin, Yerzhan Akhmetov, Boris Gorbunov, Dinara Kossatbekova, Khozhakeldi Tanbayev, Adilet Sugirbay, Kaldybek Tleumbetov
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:AgriEngineering
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Online Access:https://www.mdpi.com/2624-7402/7/7/239
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author Sayakhat Nukeshev
Kairat Yeskhozhin
Yerzhan Akhmetov
Boris Gorbunov
Dinara Kossatbekova
Khozhakeldi Tanbayev
Adilet Sugirbay
Kaldybek Tleumbetov
author_facet Sayakhat Nukeshev
Kairat Yeskhozhin
Yerzhan Akhmetov
Boris Gorbunov
Dinara Kossatbekova
Khozhakeldi Tanbayev
Adilet Sugirbay
Kaldybek Tleumbetov
author_sort Sayakhat Nukeshev
collection DOAJ
description The aim of the research was to reduce the irregularity of mineral fertilizer granule flow by developing a tedder-vaulting breaker that prevents the formation of vaults over the sowing windows of the seeder hopper. Existing dosing devices for mineral fertilizers do not provide stable application of the required doses of mineral fertilizers due to vaulting as well as accumulation and sticking of fertilizers in hoppers. In order to achieve a stable and precise metering of high fertilizer doses, a crank tedder is suggested to be mounted inside the hopper. Its function is to break the constantly appearing dynamic vaults above the sowing windows and to crush the fertilizer clods, i.e., to provide the fertilizer sowing units with a continuous flow of material. Theoretical studies were carried out using methods of classical and applied mechanics, special sections of higher mathematics. The following optimal parameters were established: the tedder blade width 0.05–0.09 m, the radius of the elbow 0.028–0.034 m, the blade installation angle 23–27°, and the kinematic mode of the tedder <i>k</i> = 1.5–1.9. Experimental studies have shown that the use of a crank tedder provides a stable flow of mineral fertilizer granules through sowing windows and reduces the sowing unevenness between seeding units by 12–15% and sowing instability by 7–10%. At the same time, the degree of damage to granules of 1–5 mm size is insignificant and is within 2.8–3.5%.
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publishDate 2025-07-01
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spelling doaj-art-2079a46ea1f84d0c8f959e0523c73f1d2025-07-25T13:09:37ZengMDPI AGAgriEngineering2624-74022025-07-017723910.3390/agriengineering7070239Justification of the Crank Tedder Parameters for Mineral FertilizersSayakhat Nukeshev0Kairat Yeskhozhin1Yerzhan Akhmetov2Boris Gorbunov3Dinara Kossatbekova4Khozhakeldi Tanbayev5Adilet Sugirbay6Kaldybek Tleumbetov7Department of Technical Mechanics, NCJSC S. Seifullin Kazakh AgroTechnical Research University, Zhenis Avenue 62, Astana 010011, KazakhstanDepartment of Agrarian Technique and Technology, NCJSC S. Seifullin Kazakh AgroTechnical Research University, Zhenis Avenue 62, Astana 010011, KazakhstanDepartment of Technical Mechanics, NCJSC S. Seifullin Kazakh AgroTechnical Research University, Zhenis Avenue 62, Astana 010011, KazakhstanDepartment of Technical Mechanics, NCJSC S. Seifullin Kazakh AgroTechnical Research University, Zhenis Avenue 62, Astana 010011, KazakhstanDepartment of Technological Machines and Equipment, NCJSC S. Seifullin Kazakh AgroTechnical Research University, Zhenis Avenue 62, Astana 010011, KazakhstanDepartment of Engineering Technologies and Transport, Sh. Ualikhanov Kokshetau University, Abay St. 76, Kokshetau 020000, KazakhstanResearch School of Veterinary Medicine and Agriculture, Semey State University Named After Shakarim, Glinka St. 20A, Semey 071412, KazakhstanDepartment of Technical Mechanics, NCJSC S. Seifullin Kazakh AgroTechnical Research University, Zhenis Avenue 62, Astana 010011, KazakhstanThe aim of the research was to reduce the irregularity of mineral fertilizer granule flow by developing a tedder-vaulting breaker that prevents the formation of vaults over the sowing windows of the seeder hopper. Existing dosing devices for mineral fertilizers do not provide stable application of the required doses of mineral fertilizers due to vaulting as well as accumulation and sticking of fertilizers in hoppers. In order to achieve a stable and precise metering of high fertilizer doses, a crank tedder is suggested to be mounted inside the hopper. Its function is to break the constantly appearing dynamic vaults above the sowing windows and to crush the fertilizer clods, i.e., to provide the fertilizer sowing units with a continuous flow of material. Theoretical studies were carried out using methods of classical and applied mechanics, special sections of higher mathematics. The following optimal parameters were established: the tedder blade width 0.05–0.09 m, the radius of the elbow 0.028–0.034 m, the blade installation angle 23–27°, and the kinematic mode of the tedder <i>k</i> = 1.5–1.9. Experimental studies have shown that the use of a crank tedder provides a stable flow of mineral fertilizer granules through sowing windows and reduces the sowing unevenness between seeding units by 12–15% and sowing instability by 7–10%. At the same time, the degree of damage to granules of 1–5 mm size is insignificant and is within 2.8–3.5%.https://www.mdpi.com/2624-7402/7/7/239arch breakercentrifugal moment of inertiaexternal forcesfertilizer seederkinematic modemineral fertilizer
spellingShingle Sayakhat Nukeshev
Kairat Yeskhozhin
Yerzhan Akhmetov
Boris Gorbunov
Dinara Kossatbekova
Khozhakeldi Tanbayev
Adilet Sugirbay
Kaldybek Tleumbetov
Justification of the Crank Tedder Parameters for Mineral Fertilizers
AgriEngineering
arch breaker
centrifugal moment of inertia
external forces
fertilizer seeder
kinematic mode
mineral fertilizer
title Justification of the Crank Tedder Parameters for Mineral Fertilizers
title_full Justification of the Crank Tedder Parameters for Mineral Fertilizers
title_fullStr Justification of the Crank Tedder Parameters for Mineral Fertilizers
title_full_unstemmed Justification of the Crank Tedder Parameters for Mineral Fertilizers
title_short Justification of the Crank Tedder Parameters for Mineral Fertilizers
title_sort justification of the crank tedder parameters for mineral fertilizers
topic arch breaker
centrifugal moment of inertia
external forces
fertilizer seeder
kinematic mode
mineral fertilizer
url https://www.mdpi.com/2624-7402/7/7/239
work_keys_str_mv AT sayakhatnukeshev justificationofthecranktedderparametersformineralfertilizers
AT kairatyeskhozhin justificationofthecranktedderparametersformineralfertilizers
AT yerzhanakhmetov justificationofthecranktedderparametersformineralfertilizers
AT borisgorbunov justificationofthecranktedderparametersformineralfertilizers
AT dinarakossatbekova justificationofthecranktedderparametersformineralfertilizers
AT khozhakelditanbayev justificationofthecranktedderparametersformineralfertilizers
AT adiletsugirbay justificationofthecranktedderparametersformineralfertilizers
AT kaldybektleumbetov justificationofthecranktedderparametersformineralfertilizers