Gas-Assisted Spray Fabrication of Reticulated TiO<sub>2</sub> Scaffolds for Perovskite Solar Applications

This study presents a systematic approach to engineering the electron transport layer (ETL) in perovskite solar cells using a spray deposition technique to fabricate sequentially compact and mesoporous titanium dioxide (c-TiO<sub>2</sub>, m-TiO<sub>2</sub>) films. The spray c...

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Main Authors: Sana Handor, Andrei Gabriel Tomulescu, Viorica Stancu, Abdelati Razouk, Aurelian Catalin Galca, Lucia Nicoleta Leonat
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Micromachines
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Online Access:https://www.mdpi.com/2072-666X/16/6/685
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author Sana Handor
Andrei Gabriel Tomulescu
Viorica Stancu
Abdelati Razouk
Aurelian Catalin Galca
Lucia Nicoleta Leonat
author_facet Sana Handor
Andrei Gabriel Tomulescu
Viorica Stancu
Abdelati Razouk
Aurelian Catalin Galca
Lucia Nicoleta Leonat
author_sort Sana Handor
collection DOAJ
description This study presents a systematic approach to engineering the electron transport layer (ETL) in perovskite solar cells using a spray deposition technique to fabricate sequentially compact and mesoporous titanium dioxide (c-TiO<sub>2</sub>, m-TiO<sub>2</sub>) films. The spray coating method leads to the development of a distinct reticulated morphology characterized by well-defined wavy-like surface features and significantly increased roughness—at least twice that of spin-coated mesoporous films. The increased interfacial area between the mesoporous TiO<sub>2</sub> and the perovskite layer facilitates more efficient charge transfer, contributing to higher device performance. By optimizing the deposition parameters, particularly the number of spray cycles for the m-TiO<sub>2</sub> layer, we achieve a significant enhancement in device performance, with improvements in power conversion efficiency (PCE), reduced series resistance, and minimized hysteresis. Our results demonstrate that an optimal film thickness promotes better perovskite anchoring, while excessive deposition impedes light transmission and increases sheet resistance. These findings advance the practical fabrication of high-performance perovskite solar cells using simple solution-processing techniques and highlights the potential of scalable spray deposition methods for industrial-scale fabrication.
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institution Matheson Library
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series Micromachines
spelling doaj-art-202bc4924c7a4017ba46a08b13daa98c2025-06-25T14:11:39ZengMDPI AGMicromachines2072-666X2025-06-0116668510.3390/mi16060685Gas-Assisted Spray Fabrication of Reticulated TiO<sub>2</sub> Scaffolds for Perovskite Solar ApplicationsSana Handor0Andrei Gabriel Tomulescu1Viorica Stancu2Abdelati Razouk3Aurelian Catalin Galca4Lucia Nicoleta Leonat5Laboratory of Energetic Engineering and Materials, Science and Technology Faculty, Sultan Moulay Slimane University, Beni Mellal 23000, MoroccoNational Institute of Materials Physics, Atomistilor 405A, 077125 Magurele, RomaniaNational Institute of Materials Physics, Atomistilor 405A, 077125 Magurele, RomaniaLaboratory of Energetic Engineering and Materials, Science and Technology Faculty, Sultan Moulay Slimane University, Beni Mellal 23000, MoroccoNational Institute of Materials Physics, Atomistilor 405A, 077125 Magurele, RomaniaNational Institute of Materials Physics, Atomistilor 405A, 077125 Magurele, RomaniaThis study presents a systematic approach to engineering the electron transport layer (ETL) in perovskite solar cells using a spray deposition technique to fabricate sequentially compact and mesoporous titanium dioxide (c-TiO<sub>2</sub>, m-TiO<sub>2</sub>) films. The spray coating method leads to the development of a distinct reticulated morphology characterized by well-defined wavy-like surface features and significantly increased roughness—at least twice that of spin-coated mesoporous films. The increased interfacial area between the mesoporous TiO<sub>2</sub> and the perovskite layer facilitates more efficient charge transfer, contributing to higher device performance. By optimizing the deposition parameters, particularly the number of spray cycles for the m-TiO<sub>2</sub> layer, we achieve a significant enhancement in device performance, with improvements in power conversion efficiency (PCE), reduced series resistance, and minimized hysteresis. Our results demonstrate that an optimal film thickness promotes better perovskite anchoring, while excessive deposition impedes light transmission and increases sheet resistance. These findings advance the practical fabrication of high-performance perovskite solar cells using simple solution-processing techniques and highlights the potential of scalable spray deposition methods for industrial-scale fabrication.https://www.mdpi.com/2072-666X/16/6/685spray coatingmesoporous TiO<sub>2</sub>reticulated structureperovskite solar cells
spellingShingle Sana Handor
Andrei Gabriel Tomulescu
Viorica Stancu
Abdelati Razouk
Aurelian Catalin Galca
Lucia Nicoleta Leonat
Gas-Assisted Spray Fabrication of Reticulated TiO<sub>2</sub> Scaffolds for Perovskite Solar Applications
Micromachines
spray coating
mesoporous TiO<sub>2</sub>
reticulated structure
perovskite solar cells
title Gas-Assisted Spray Fabrication of Reticulated TiO<sub>2</sub> Scaffolds for Perovskite Solar Applications
title_full Gas-Assisted Spray Fabrication of Reticulated TiO<sub>2</sub> Scaffolds for Perovskite Solar Applications
title_fullStr Gas-Assisted Spray Fabrication of Reticulated TiO<sub>2</sub> Scaffolds for Perovskite Solar Applications
title_full_unstemmed Gas-Assisted Spray Fabrication of Reticulated TiO<sub>2</sub> Scaffolds for Perovskite Solar Applications
title_short Gas-Assisted Spray Fabrication of Reticulated TiO<sub>2</sub> Scaffolds for Perovskite Solar Applications
title_sort gas assisted spray fabrication of reticulated tio sub 2 sub scaffolds for perovskite solar applications
topic spray coating
mesoporous TiO<sub>2</sub>
reticulated structure
perovskite solar cells
url https://www.mdpi.com/2072-666X/16/6/685
work_keys_str_mv AT sanahandor gasassistedsprayfabricationofreticulatedtiosub2subscaffoldsforperovskitesolarapplications
AT andreigabrieltomulescu gasassistedsprayfabricationofreticulatedtiosub2subscaffoldsforperovskitesolarapplications
AT vioricastancu gasassistedsprayfabricationofreticulatedtiosub2subscaffoldsforperovskitesolarapplications
AT abdelatirazouk gasassistedsprayfabricationofreticulatedtiosub2subscaffoldsforperovskitesolarapplications
AT aureliancatalingalca gasassistedsprayfabricationofreticulatedtiosub2subscaffoldsforperovskitesolarapplications
AT lucianicoletaleonat gasassistedsprayfabricationofreticulatedtiosub2subscaffoldsforperovskitesolarapplications