Electrification of Compressor in Steam Cracker Plant: A Path to Reduced Emissions and Optimized Energy Integration
Electrification is a highly effective decarbonization and environmental incentive strategy for the chemical industry. Nevertheless, it may lead to downstream challenges in the process. This study analyzes the consequences of electrifying compressors within the steam cracker (SC) condensate system, f...
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MDPI AG
2025-05-01
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| author | Joana Cordeiro Torcato Rodrigo Silva Mário Eusébio |
| author_facet | Joana Cordeiro Torcato Rodrigo Silva Mário Eusébio |
| author_sort | Joana Cordeiro Torcato |
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| description | Electrification is a highly effective decarbonization and environmental incentive strategy for the chemical industry. Nevertheless, it may lead to downstream challenges in the process. This study analyzes the consequences of electrifying compressors within the steam cracker (SC) condensate system, focusing on the reduction in greenhouse gas (GHG) emissions and energy consumption without compromising the process’s energy efficiency. The aim is to study the impact that the reduction in steam expanded by turbines has on boiler feedwater (BFW) temperature and, subsequently, the behavior it triggers in fuel gas (FG) consumption and carbon dioxide (CO<sub>2</sub>) emissions in furnaces. It was concluded that condensate imports from the Energies and Utilities Plant (E&U) would increase by a factor of four, with approximately 60% of the imported condensate being cold condensate. The study revealed a mitigation of CO<sub>2</sub> emissions, resulting in a 1.3% reduction and a reduction in FG consumption of 1.8% preventing an increase in site energy consumption by 795.4 kW in furnaces. Condenser optimization reduces CO<sub>2</sub> emissions by 60%. Energy integration with quench water resulted in heat saving of 1824 kW in hot utility consumption and generating annual savings of EUR 2.3 M. The global carbon dioxide balance can achieve up to a 25% reduction. |
| format | Article |
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| institution | Matheson Library |
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| language | English |
| publishDate | 2025-05-01 |
| publisher | MDPI AG |
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| series | ChemEngineering |
| spelling | doaj-art-01dc7be18a9d4003b452f67c867a7b5a2025-06-25T13:37:03ZengMDPI AGChemEngineering2305-70842025-05-01935510.3390/chemengineering9030055Electrification of Compressor in Steam Cracker Plant: A Path to Reduced Emissions and Optimized Energy IntegrationJoana Cordeiro Torcato0Rodrigo Silva1Mário Eusébio2LAQV/REQUIMTE, Department of Chemistry, NOVA School of Science and Technology, NOVA FCT, Universidade NOVA de Lisboa, 2829-516 Caparica, PortugalRepsol Polímeros, S.A., Complexo Petroquímico, Aptd. 41 Monte Feio, 7520-954 Sines, PortugalLAQV/REQUIMTE, Department of Chemistry, NOVA School of Science and Technology, NOVA FCT, Universidade NOVA de Lisboa, 2829-516 Caparica, PortugalElectrification is a highly effective decarbonization and environmental incentive strategy for the chemical industry. Nevertheless, it may lead to downstream challenges in the process. This study analyzes the consequences of electrifying compressors within the steam cracker (SC) condensate system, focusing on the reduction in greenhouse gas (GHG) emissions and energy consumption without compromising the process’s energy efficiency. The aim is to study the impact that the reduction in steam expanded by turbines has on boiler feedwater (BFW) temperature and, subsequently, the behavior it triggers in fuel gas (FG) consumption and carbon dioxide (CO<sub>2</sub>) emissions in furnaces. It was concluded that condensate imports from the Energies and Utilities Plant (E&U) would increase by a factor of four, with approximately 60% of the imported condensate being cold condensate. The study revealed a mitigation of CO<sub>2</sub> emissions, resulting in a 1.3% reduction and a reduction in FG consumption of 1.8% preventing an increase in site energy consumption by 795.4 kW in furnaces. Condenser optimization reduces CO<sub>2</sub> emissions by 60%. Energy integration with quench water resulted in heat saving of 1824 kW in hot utility consumption and generating annual savings of EUR 2.3 M. The global carbon dioxide balance can achieve up to a 25% reduction.https://www.mdpi.com/2305-7084/9/3/55condensate networkelectrificationsteam crackerenergy integrationdecarbonization |
| spellingShingle | Joana Cordeiro Torcato Rodrigo Silva Mário Eusébio Electrification of Compressor in Steam Cracker Plant: A Path to Reduced Emissions and Optimized Energy Integration ChemEngineering condensate network electrification steam cracker energy integration decarbonization |
| title | Electrification of Compressor in Steam Cracker Plant: A Path to Reduced Emissions and Optimized Energy Integration |
| title_full | Electrification of Compressor in Steam Cracker Plant: A Path to Reduced Emissions and Optimized Energy Integration |
| title_fullStr | Electrification of Compressor in Steam Cracker Plant: A Path to Reduced Emissions and Optimized Energy Integration |
| title_full_unstemmed | Electrification of Compressor in Steam Cracker Plant: A Path to Reduced Emissions and Optimized Energy Integration |
| title_short | Electrification of Compressor in Steam Cracker Plant: A Path to Reduced Emissions and Optimized Energy Integration |
| title_sort | electrification of compressor in steam cracker plant a path to reduced emissions and optimized energy integration |
| topic | condensate network electrification steam cracker energy integration decarbonization |
| url | https://www.mdpi.com/2305-7084/9/3/55 |
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