An Automatic Welding Seam Extraction Method for Butt Workpieces with Varying Seam Widths Based on DLP Vision

Planar butt seams are common in industrial sites, while the current seam extraction schemes are difficult to cope with butt seams with varying widths. Based on DLP (Digital Light Processing) vision technology, this paper proposes an automatic seam extraction method to solve this challenge. Firstly,...

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Main Authors: Linbo Hao, Huaming Wang, Zeyu Sun, Yiming Wang, Bin Li, Shaohua Jiang, Zhiqiang Liu
Format: Article
Language:English
Published: Tamkang University Press 2025-06-01
Series:Journal of Applied Science and Engineering
Subjects:
Online Access:http://jase.tku.edu.tw/articles/jase-202601-29-01-0007
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author Linbo Hao
Huaming Wang
Zeyu Sun
Yiming Wang
Bin Li
Shaohua Jiang
Zhiqiang Liu
author_facet Linbo Hao
Huaming Wang
Zeyu Sun
Yiming Wang
Bin Li
Shaohua Jiang
Zhiqiang Liu
author_sort Linbo Hao
collection DOAJ
description Planar butt seams are common in industrial sites, while the current seam extraction schemes are difficult to cope with butt seams with varying widths. Based on DLP (Digital Light Processing) vision technology, this paper proposes an automatic seam extraction method to solve this challenge. Firstly, we calculate different-granularity contour points based on the Alpha Shape algorithm, then extract seam feature points by calculating specific distance information. Secondly, we construct a type of 2D reference coordinate frame by analyzing the structural characteristics of the workpiece, then conduct a dimensionality reduction transformation on the feature points. Finally, we design an algorithm for curve fitting and discrete interpolation, which can generate the ordered interpolation points for welding. The experimental results demonstrate that the proposed seam extraction method can accurately, robustly, and efficiently extract the butt seams with varying widths.
format Article
id doaj-art-01193a3c1ba34e8db6b51aa6f371e5a7
institution Matheson Library
issn 2708-9967
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language English
publishDate 2025-06-01
publisher Tamkang University Press
record_format Article
series Journal of Applied Science and Engineering
spelling doaj-art-01193a3c1ba34e8db6b51aa6f371e5a72025-06-25T11:55:48ZengTamkang University PressJournal of Applied Science and Engineering2708-99672708-99752025-06-01291697610.6180/jase.202601_29(1).0007An Automatic Welding Seam Extraction Method for Butt Workpieces with Varying Seam Widths Based on DLP VisionLinbo Hao0Huaming Wang1Zeyu Sun2Yiming Wang3Bin Li4Shaohua Jiang5Zhiqiang Liu6Luoyang Institute of Science and Technology, Luoyang, 471023, ChinaNanjing University of Aeronautics and Astronautics, Nanjing, 210016, ChinaLuoyang Institute of Science and Technology, Luoyang, 471023, ChinaLuoyang Institute of Science and Technology, Luoyang, 471023, ChinaLuoyang Institute of Science and Technology, Luoyang, 471023, ChinaNanjing University of Aeronautics and Astronautics, Nanjing, 210016, ChinaNanjing University of Aeronautics and Astronautics, Nanjing, 210016, ChinaPlanar butt seams are common in industrial sites, while the current seam extraction schemes are difficult to cope with butt seams with varying widths. Based on DLP (Digital Light Processing) vision technology, this paper proposes an automatic seam extraction method to solve this challenge. Firstly, we calculate different-granularity contour points based on the Alpha Shape algorithm, then extract seam feature points by calculating specific distance information. Secondly, we construct a type of 2D reference coordinate frame by analyzing the structural characteristics of the workpiece, then conduct a dimensionality reduction transformation on the feature points. Finally, we design an algorithm for curve fitting and discrete interpolation, which can generate the ordered interpolation points for welding. The experimental results demonstrate that the proposed seam extraction method can accurately, robustly, and efficiently extract the butt seams with varying widths.http://jase.tku.edu.tw/articles/jase-202601-29-01-0007butt seamseam extractiondlp visionpoint cloud computing
spellingShingle Linbo Hao
Huaming Wang
Zeyu Sun
Yiming Wang
Bin Li
Shaohua Jiang
Zhiqiang Liu
An Automatic Welding Seam Extraction Method for Butt Workpieces with Varying Seam Widths Based on DLP Vision
Journal of Applied Science and Engineering
butt seam
seam extraction
dlp vision
point cloud computing
title An Automatic Welding Seam Extraction Method for Butt Workpieces with Varying Seam Widths Based on DLP Vision
title_full An Automatic Welding Seam Extraction Method for Butt Workpieces with Varying Seam Widths Based on DLP Vision
title_fullStr An Automatic Welding Seam Extraction Method for Butt Workpieces with Varying Seam Widths Based on DLP Vision
title_full_unstemmed An Automatic Welding Seam Extraction Method for Butt Workpieces with Varying Seam Widths Based on DLP Vision
title_short An Automatic Welding Seam Extraction Method for Butt Workpieces with Varying Seam Widths Based on DLP Vision
title_sort automatic welding seam extraction method for butt workpieces with varying seam widths based on dlp vision
topic butt seam
seam extraction
dlp vision
point cloud computing
url http://jase.tku.edu.tw/articles/jase-202601-29-01-0007
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